Lift Akses 4-Tiang 90°

Nama Produk: 4-Post 90° Access Lift
Model Produk: Gradin FPL Series
Kapasitas Beban: 500 – 5000kg (Customizable)

This 4-Post 90° Access Lift acts as a specialized vertical transit station for complex logistical layouts requiring adjacent or right-angle material flow. Built by Gradin as a custom engineered-to-order (ETO) solution, the four-column architecture provides superior structural stability for off-center loading and multi-directional entry/exit. By eliminating the need for through-loading, this 4-Post 90° Access Lift optimizes floor space in restricted environments where loads must enter from one side and exit at a 90-degree angle. Featuring a reinforced platform and precision-synchronized lifting, it provides a stable and repeatable vertical bridge for heavy-duty industrial components, integrated seamlessly with your facility’s safety and operational protocols.

  • Respon Cepat: Konsultasi teknik ahli sejak hari pertama.
  • Proses yang Terbukti: Ketepatan dari konsep awal hingga persetujuan klien akhir.
  • Kualitas Bersertifikat: Sesuai dengan standar keselamatan khusus industri ISO/CE.
  • Nilai Langsung: Harga yang transparan dan langsung dari pabrik untuk solusi yang dipesan lebih dahulu.
  • Dukungan Seumur Hidup: Bantuan teknis untuk produk seluruh masa operasional.

Spesifikasi Teknis & Fitur Utama

Spesifikasi & Konfigurasi

Engineering Specification Matrix

Technical Category Key Parameters Standard Reference Gradin Bespoke Options (ETO)
I. Core Performance Rated Payload Capacity 2,000 kg (2 Tons) Scalable 1,000kg to 20,000kg (20T)
Vertical Travel (Height) 6,000 mm Variable travel up to 18,000 mm+
Entry/Exit Logic 90° (L-Configuration) Bespoke 90°/180°/360° Multi-Access
Raising/Lowering Speed 0.1 – 0.2 m/s Adjustable VFD Speed up to 0.4 m/s
II. Structural & Material Mast Engineering 4-Post Reinforced FEA-Optimized High-Rigidity 4-Column
Platform Configuration Cantilever/Straddle Engineered Non-Linear Load Balance
Safety Enclosure Wire Mesh Panels Full Sheet Metal / High-Speed PVC Doors
Surface Treatment Industrial Powder Coat Galvanized / Anti-Corrosive Coating
III. Control & Logic Sistem Kontrol (PLC) Tombol Tekan Siemens S7-1200 / Profinet / EtherCAT
Positioning Feedback Limit Switches Laser Rangefinders / Encoder Sync
Leveling Accuracy ± 10 mm Millimeter-Perfect Leveling (± 2 mm)
Integrasi Sistem Standalone WMS / MES / Fully Automated Docking
IV. Environment & Safety Operating Temperature -10°C to +45°C Cold Storage (-30°C) Version Available
Safety Gates Manual / Semi-Auto Fully Automated Interlocked High-Speed Gates
Emergency Measures Anti-Fall Gears Redundant Safety Cams / Hydraulic Fuses
Compliance Standard CE / ISO 9001 Full OSHA / ASME / AS3000 Compliance

Detail

Fitur Produk

Engineering Excellence of the Gradin 4-Post 90 Degree Lift

Gradin 4-Post 90 Degree Lift Structural Integrity and FEA Validation
Managing a 90-degree entry and exit requires a platform that can handle asymmetrical loading and torsional stress. Every Gradin 4-Post 90 Degree Lift undergoes rigorous Finite Element Analysis (FEA) during the engineering stage to ensure that the 4-column structure maintains absolute rigidity. We utilize high-tensile steel mast sections and reinforced carriage frames that are specifically engineered to counteract the shifting center of gravity during the loading process. This bespoke structural engineering ensures zero-deflection at heights up to 18 meters, providing a safe and stable vertical conduit for your multi-ton industrial materials.

Gradin 4-Post 90 Degree Lift Precision Leveling and 90° Docking Logic
When goods enter from the front and exit from the side, the alignment of the platform with the mezzanine floor is critical for safety. The Gradin 4-Post 90 Degree Lift utilizes advanced synchronized hydraulic or traction drives combined with Siemens PLC control. Our leveling logic employs laser-based feedback to ensure the platform remains within ±2mm of the target floor level. This precision is essential for the smooth transition of pallet jacks or AGVs. We customize the automated safety gates to operate in a non-linear sequence, ensuring that the 90-degree transition is always protected by high-speed interlocked barriers.

Gradin 4-Post 90 Degree Lift Modular Integration and Automation
Modern facility managers need equipment that bridges disconnected workflows. Every Gradin 4-Post 90 Degree Lift can be transformed into a smart node within your warehouse. Through Profinet or EtherCAT connectivity, the lift provides real-time status updates to your Sistem Manajemen Gudang (WMS). This allows for fully automated vertical transport, where the lift coordinates with conveyor belts or robotic loaders on different floors. Our Industry 4.0 connectivity ensures that your 90-degree vertical logistics become a data-driven, transparent component of your entire supply chain, optimizing throughput and reducing manual handling bottlenecks.


Skenario aplikasi & Vedio

Gradin 4-Post 90 Degree Lift Application Solutions

Multi-Level Warehouse Mezzanine Logistics
The Gradin 4-Post 90 Degree Lift is the premier professional choice for facilities where the mezzanine entry path is restricted. In many older warehouses, the loading bay and the storage aisles are at right angles. Our bespoke 90-degree vertical solution allows you to install the lift in a corner or tight shaft where a standard “straight-through” lift would be impossible. By optimizing the footprint, we help you maximize your storage density while maintaining a high-capacity vertical flow for heavy pallets and oversized crates.

Heavy-Duty Manufacturing and Multi-Floor Assembly
In automotive or machinery production, components must often be moved between floors with different layout requirements. We engineer the Gradin 4-Post 90 Degree Lift with capacities up to 20 tons to handle heavy sub-assemblies. The 90-degree access allows the lift to receive cargo from a main production line and exit directly into a specialized assembly cell on the floor above. Our bespoke structural masts ensure that even with high-tonnage loads, the lift operates with a high safety factor, turning a complex vertical move into a synchronized, standardized industrial operation.

Cleanroom Pharmaceutical and High-Precision Vertical Flow
For the pharmaceutical and food industries, maintaining a controlled environment while moving goods between levels is mandatory. The Gradin 4-Post 90 Degree Lift can be customized with stainless steel platforms and anti-static coatings. The 90-degree access logic is perfect for cleanroom layouts where material must be isolated during the transition. By integrating the lift with high-speed automated cleanroom doors, we provide a vertical solution that allows your products to move through the facility without compromising air quality or temperature control, ensuring total environmental integrity.

Safety Standards of the Gradin 4-Post 90 Degree Lift

Redundant Safety Architecture and Precision Interlocking
Vertical safety is the most critical component of our engineering process. Every Gradin 4-Post 90 Degree Lift is integrated with multi-layered safety protocols that meet and exceed international regulatory standards. This includes redundant anti-fall safety cams and hydraulic velocity fuses that lock the platform in place in the event of a pressure drop. Furthermore, our 90-degree entry/exit gates are controlled by a fail-safe interlocking logic—the lift cannot move until all gates are closed and locked, and the gates will only open at the specific floor where the platform is leveled. This zero-risk engineering approach protects your personnel and your high-value assets during every vertical cycle.

Foto Produk

Kepatuhan terhadap Standar Global

Solusi Khusus Gradin

Untuk seri tugas berat ini, kami dapat merekayasa kapasitas beban hingga [300] ton, dengan dimensi platform dan ketinggian pengangkatan yang disesuaikan dengan lingkungan operasional Anda. Persyaratan yang melebihi matriks teknik standar kami akan menjalani Analisis Elemen Hingga (FEA) oleh tim teknik kami untuk memastikan kelayakan struktural sebelum mengajukan solusi.

Untuk memulai proposal rekayasa, mohon berikan data dasar berikut ini:

  • Kapasitas Beban Terukur

  • Ketinggian Pengangkatan Maksimum & Ketinggian Tertutup

  • Dimensi Platform (L x W)

  • Siklus Tugas (misalnya, siklus operasional per jam/hari)

  • Kondisi Lingkungan (misalnya, di dalam/luar ruangan, pencucian, tahan ledakan)

  • Batasan kedalaman lubang atau jarak bebas di atas kepala

Ya. Sistem kontrol dapat dilengkapi dengan protokol komunikasi standar (misalnya, Profinet, Modbus, Ethernet/IP) yang menggunakan [Siemens / Allen-Bradley / Omron] PLC. Hal ini memastikan sinkronisasi sinyal I/O yang mulus dengan konveyor hulu/hilir, unit AGV/AMR, dan ruang kontrol pusat Anda.

Setiap unit khusus menjalani Uji Penerimaan Pabrik (FAT) wajib sebelum pengiriman. Ini termasuk pengujian operasional berkelanjutan pada beban pengenal 100%, pengujian beban berlebih statis di [120% / 125%] kapasitas, dan pemicuan fisik dari semua kunci pengaman mekanis anti jatuh dan hidraulik. Dokumentasi FAT dan bukti video disertakan dalam paket rekayasa Anda.

Setelah persetujuan akhir dari gambar General Arrangement (GA), waktu tunggu produksi biasanya 4 hingga 8 minggu. Komponen struktural berukuran besar direkayasa dengan desain modular agar sesuai dengan kontainer pengiriman standar (20FT / 40HQ). Perakitan di tempat menggunakan koneksi flensa baut yang telah direkayasa sebelumnya dan colokan penerbangan tugas berat, yang secara ketat menghilangkan kebutuhan akan pengelasan di lapangan.

Kami menyediakan standar [12/24]-Garansi satu bulan yang mencakup rangka struktural dan komponen hidraulik/listrik utama. Untuk meminimalkan waktu henti operasional, satu set lengkap bahan habis pakai standar (misalnya, kit segel silinder, sakelar perjalanan, relai) dikirimkan bersama peralatan Anda. Selama masa garansi, suku cadang pengganti untuk kegagalan yang bukan disebabkan oleh manusia dikirim melalui pengiriman udara prioritas (DHL/FedEx) dalam waktu 48 jam.

Di luar garansi, kami menjamin dukungan teknik seumur hidup. Gambar CAD, skema kelistrikan, dan BOM (Bill of Material) peralatan khusus Anda diarsipkan secara permanen dalam sistem kami. Hal ini memastikan Anda menerima pemecahan masalah jarak jauh tanpa gangguan, panduan pemeliharaan, dan pencocokan suku cadang yang tepat untuk seluruh siklus hidup peralatan.

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