This Ultra-Heavy Scissor Lift acts as a high-capacity vertical transit station for the most demanding material handling challenges in heavy industry. Built by Gradin as a custom engineered-to-order (ETO) solution, the platform is structurally reinforced to support payloads exceeding 100 tons while maintaining absolute deck leveling accuracy. Designed to withstand the rigorous duty cycles of 24/7 manufacturing, the system features oversized pivot pins and high-torque hydraulic cylinders to ensure a smooth, vibration-free lift even under eccentric loading conditions. Whether integrated into a steel mill’s production flow, an aerospace assembly bay, or a heavy equipment testing facility, this Ultra-Heavy Scissor Lift provides a stable and repeatable vertical bridge that eliminates the logistical constraints of handling massive components.
| Kategori Teknis | Key Parameters | Referensi Standar | Gradin Bespoke Options (ETO) |
| I. Core Performance | Kapasitas Muatan Terukur | 10,000 kg (10 Tons) | Scalable 10,000kg to 100,000kg (100T) |
| Vertical Travel (Stroke) | 1,500 mm | Bespoke Vertical Stroke up to 12,000 mm+ | |
| Raising/Lowering Speed | 10 - 20 mm/s | Adjustable Proportional Speed Control | |
| Akurasi Pemosisian | ± 10 mm | High-Precision Leveling (± 2 mm) | |
| II. Structural & Material | Scissor Arm Design | Solid Plate Steel | FEA-Optimized High-Tensile Box Section |
| Platform Top Surface | Smooth Steel | Turntable / Rollers / Jigs / Non-Slip | |
| Safety Protection | Trip Bars | PVC Bellows / Steel Curtains / Fencing | |
| Pivot Engineering | Hardened Pins | Bespoke Oversized Bearings for Heavy Duty | |
| III. Control & Logic | Drive System | Unit Tenaga Hidraulik | Redundant Dual-Cylinder Logic Optional |
| Sistem Kontrol (PLC) | Tombol Tekan | Siemens S7-1500 / Allen Bradley / Profinet | |
| Positioning Feedback | Sakelar Batas | Laser Rangefinder / Absolute Encoders | |
| System Connectivity | Standalone | WMS / MES / Fully Automated Docking | |
| IV. Environment & Safety | Operating Temperature | -10°C to +40°C | Cold Storage (-30°C) or High Heat (+80°C) |
| Safety Standards | CE / ISO 12100 | Compliance with OSHA / ASME / AS3000 | |
| Emergency Measures | Descent Valve | Anti-Burst Safety Valves / Redundant Power |
FEA-Validated Structural Integrity for Extreme Loads
Lifting a 100-ton industrial load requires a structure that can manage massive bending moments and torsional stress without deflection.
FEA Stress Simulation: We analyze every pivot point to ensure absolute safety under eccentric or off-center loading.
High-Tensile Box Sections: Scissor arms are engineered from premium steel to prevent fatigue during high-frequency industrial cycles.
Zero-Deflection Pivotry: Oversized pivot bearings and hardened pins ensure the platform remains perfectly level at full extension.
Precision Hydraulic Synchronization and Leveling Logic
Maintaining a level platform is critical when integrating with automated production lines or high-value assembly tasks.
Proportional Hydraulics: Advanced valve technology provides a soft-start and soft-stop transition, protecting your high-value cargo.
Siemens PLC Integration: We utilize Siemens S7-1500 logic to adjust the lifting stroke in real-time for millimeter-perfect docking.
Millimeter Accuracy: Laser-based feedback loops ensure a leveling accuracy of up to ±2mm under maximum tonnage.
Modular Power and Industry 4.0 Connectivity
Modern manufacturing demands that material handling equipment talks to the rest of the factory ecosystem.
Autonomous Handshake: Supports Profinet or EtherCAT connectivity for integration with your MES or WMS systems.
WMS Real-Time Data: The lift provides constant feedback on height, load weight, and system diagnostics for predictive maintenance.
AGV Compatibility: Can be configured to autonomously receive cargo from AGVs and raise it to precise assembly heights.
[Automotive] – Heavy Die Handling & Press Integration
The Challenge: Massive stamping dies require precise, pit-less vertical positioning for tool changes.
Gradin Solution: Our low-profile, high-capacity platforms feature motorized roller tops bespoke to your die geometry, improving Quick Die Change (QDC) efficiency.
[Aerospace] – Precision Component Docking & Fuselage Assembly
The Challenge: Handling sensitive fuselage sections requires zero-vibration vertical movement and absolute accuracy.
Gradin Solution: Engineered with soft-start drive logic and non-marking surfaces to position high-value aerospace components without any structural risk.
[Energy & Power] – Industrial Turbine & Generator Maintenance
The Challenge: Lifting massive turbines in restricted maintenance bays with a high safety factor and redundant power.
Gradin Solution: Compact, FEA-reinforced lifts customized with weather-resistant shielding and anti-burst safety valves for reliable operation in power plant sites.
Redundant Safety Architecture and Load-Center Monitoring
Safety in high-tonnage vertical movement is our most critical engineering priority.
Hydraulic Failsafe: Every unit is integrated with velocity fuses that lock the platform instantly if a pressure drop is detected.
Active Perimeter Security: We offer synchronized safety interlocking with perimeter light curtains and mechanical anti-fall safety cams.
Zero-Risk Operation: Redundant safety-critical holding valves ensure that your custom vertical solution protects your personnel and facility assets during every cycle.
Untuk seri tugas berat ini, kami dapat merekayasa kapasitas beban hingga [300] ton, dengan dimensi platform dan ketinggian pengangkatan yang disesuaikan dengan lingkungan operasional Anda. Persyaratan yang melebihi matriks teknik standar kami akan menjalani Analisis Elemen Hingga (FEA) oleh tim teknik kami untuk memastikan kelayakan struktural sebelum mengajukan solusi.
Untuk memulai proposal rekayasa, mohon berikan data dasar berikut ini:
Kapasitas Beban Terukur
Ketinggian Pengangkatan Maksimum & Ketinggian Tertutup
Dimensi Platform (L x W)
Siklus Tugas (misalnya, siklus operasional per jam/hari)
Kondisi Lingkungan (misalnya, di dalam/luar ruangan, pencucian, tahan ledakan)
Batasan kedalaman lubang atau jarak bebas di atas kepala
Ya. Sistem kontrol dapat dilengkapi dengan protokol komunikasi standar (misalnya, Profinet, Modbus, Ethernet/IP) yang menggunakan [Siemens / Allen-Bradley / Omron] PLC. Hal ini memastikan sinkronisasi sinyal I/O yang mulus dengan konveyor hulu/hilir, unit AGV/AMR, dan ruang kontrol pusat Anda.
Setiap unit khusus menjalani Uji Penerimaan Pabrik (FAT) wajib sebelum pengiriman. Ini termasuk pengujian operasional berkelanjutan pada beban pengenal 100%, pengujian beban berlebih statis di [120% / 125%] kapasitas, dan pemicuan fisik dari semua kunci pengaman mekanis anti jatuh dan hidraulik. Dokumentasi FAT dan bukti video disertakan dalam paket rekayasa Anda.
Setelah persetujuan akhir dari gambar General Arrangement (GA), waktu tunggu produksi biasanya 4 hingga 8 minggu. Komponen struktural berukuran besar direkayasa dengan desain modular agar sesuai dengan kontainer pengiriman standar (20FT / 40HQ). Perakitan di tempat menggunakan koneksi flensa baut yang telah direkayasa sebelumnya dan colokan penerbangan tugas berat, yang secara ketat menghilangkan kebutuhan akan pengelasan di lapangan.
Kami menyediakan standar [12/24]-Garansi satu bulan yang mencakup rangka struktural dan komponen hidraulik/listrik utama. Untuk meminimalkan waktu henti operasional, satu set lengkap bahan habis pakai standar (misalnya, kit segel silinder, sakelar perjalanan, relai) dikirimkan bersama peralatan Anda. Selama masa garansi, suku cadang pengganti untuk kegagalan yang bukan disebabkan oleh manusia dikirim melalui pengiriman udara prioritas (DHL/FedEx) dalam waktu 48 jam.
Di luar garansi, kami menjamin dukungan teknik seumur hidup. Gambar CAD, skema kelistrikan, dan BOM (Bill of Material) peralatan khusus Anda diarsipkan secara permanen dalam sistem kami. Hal ini memastikan Anda menerima pemecahan masalah jarak jauh tanpa gangguan, panduan pemeliharaan, dan pencocokan suku cadang yang tepat untuk seluruh siklus hidup peralatan.
🔒 Aman & Rahasia: Proposal teknis dan desain 3D Anda akan siap dalam 2 jam.
Gradin Machinery adalah produsen terkemuka yang berspesialisasi dalam platform kerja udara dan solusi pengangkatan hidrolik. Dengan sertifikasi ISO & CE, kami menyediakan peralatan yang aman, andal, dan disesuaikan untuk kebutuhan industri global
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