Product Name: 1-Ton Reciprocating Lift
Product Model: Gradin RL1000 Series
Load Capacity: 1000kg (Customization Available)
Designed for reliable vertical material transport in multi-floor facilities, this 1-ton reciprocating lift delivers efficient, continuous movement between levels. It features a compact, space-saving footprint and a robust chain-driven mechanism, making it ideal for repetitive loading and unloading tasks. Built to meet the hygiene and safety standards of food processing plants, it ensures smooth, controlled transport of bulk goods, pallets, and packaged materials. With customizable lifting heights and multiple safety interlocks, it minimizes downtime, improves workflow efficiency, and supports consistent production throughput.
| Parameter | Unit | Configuration Details | Opsi Kustomisasi |
| Kapasitas Beban Terukur | kg | 3,000 | Tailored to specific industrial load requirements |
| Max. Vertical Travel | mm | 3,750 | Custom designed per floor-to-floor height |
| Ukuran Platform | mm | 2,000 x 1,500 | Dimensions fully customizable to cargo size |
| Number of Floor Stops | levels | 2 Stops / 2 Openings | Scalable for multi-level facilities |
| Jenis Rel Panduan | - | 125H x 4 rails | Sized based on capacity and lifting height |
| Hydraulic Cylinders | mm | Ø80-60 x 2 | Sized to meet exact payload demands |
| Power Unit | kW | 4 | Upgraded power packs available for higher speeds |
| Catu Daya | V/Hz | 380V / 50Hz / 3-Phase | Global voltage compatibility (220V – 480V) |
| Landing Gates | m | 2 Rolling Doors (W2.1 x H2.3) | Interlocked swing doors or automated gates |
| Access Configuration | - | Pitless with 10° Ramp (680mm) | Designed for pit-mount or floor-level loading |
Synchronized Dual-Cylinder & 4-Post Stability: Engineered with a 2-cylinder, 4-rail (125H) architecture to ensure balanced force distribution and exceptional platform stability during high-tonnage lifting.
Pitless Installation Versatility: Specifically designed for facilities where floor excavation is impossible; the system mounts directly to the existing concrete floor, utilizing a 10-degree entry ramp for forklift access.
Integrated Roller Door Linkage: Features an automated control logic that synchronizes the lift’s operation with the PVC rolling doors, ensuring the lift remains stationary until all safety barriers are secured.
Forklift-Friendly Entry Ramp: Equipped with a custom-engineered 680mm long ramp with a gentle 10-degree incline, facilitating smooth transitions for manual pallet jacks and heavy-duty forklifts.
High-Strength 125H Guide Rail System: Utilizes industrial-grade 125H structural steel rails to eliminate platform sway and ensure precise vertical alignment over the 3,750mm travel range.
Advanced Wireless & PLC Control: Incorporates a localized control cabinet combined with wireless remote capabilities, allowing for flexible operation and real-time status monitoring from various floor levels.
Multi-Layer Safety Guarding: Features 1.2m high platform guardrails and a full-height diamond-mesh outer enclosure (20x40mm) to prevent unauthorized access and protect personnel during high-capacity cycles.
Industrial Mezzanine Logistics: Providing an efficient vertical link to elevated storage areas in warehouses where floor excavation is restricted, allowing for the safe transfer of 3,000kg palletized loads via forklift.
Heavy Machinery Manufacturing: Facilitating the movement of large sub-assemblies and raw materials between production levels, ensuring a continuous supply chain within the assembly plant.
Automotive Parts Distribution: Ideal for multi-story parts centers requiring a robust, pitless lifting solution to move heavy engines, transmissions, and palletized inventory using manual or electric pallet jacks.
Retrofit Facility Upgrades: Designed for existing buildings with thick concrete slabs where traditional pit-mounted lifts are not feasible, offering a bolt-on solution for vertical material handling.
Integrated Production Lines: Bridging the height gap between incoming material receiving and elevated processing stations, with automated door linkage ensuring synchronized material flow.
Retail and Wholesale Backrooms: Managing the vertical transport of bulky inventory from ground-level docks to mezzanine racking, utilizing the integrated ramp for seamless trolley and pallet jack access.
Untuk seri tugas berat ini, kami dapat merekayasa kapasitas beban hingga [300] ton, dengan dimensi platform dan ketinggian pengangkatan yang disesuaikan dengan lingkungan operasional Anda. Persyaratan yang melebihi matriks teknik standar kami akan menjalani Analisis Elemen Hingga (FEA) oleh tim teknik kami untuk memastikan kelayakan struktural sebelum mengajukan solusi.
Untuk memulai proposal rekayasa, mohon berikan data dasar berikut ini:
Kapasitas Beban Terukur
Ketinggian Pengangkatan Maksimum & Ketinggian Tertutup
Dimensi Platform (L x W)
Siklus Tugas (misalnya, siklus operasional per jam/hari)
Kondisi Lingkungan (misalnya, di dalam/luar ruangan, pencucian, tahan ledakan)
Batasan kedalaman lubang atau jarak bebas di atas kepala
Ya. Sistem kontrol dapat dilengkapi dengan protokol komunikasi standar (misalnya, Profinet, Modbus, Ethernet/IP) yang menggunakan [Siemens / Allen-Bradley / Omron] PLC. Hal ini memastikan sinkronisasi sinyal I/O yang mulus dengan konveyor hulu/hilir, unit AGV/AMR, dan ruang kontrol pusat Anda.
Setiap unit khusus menjalani Uji Penerimaan Pabrik (FAT) wajib sebelum pengiriman. Ini termasuk pengujian operasional berkelanjutan pada beban pengenal 100%, pengujian beban berlebih statis di [120% / 125%] kapasitas, dan pemicuan fisik dari semua kunci pengaman mekanis anti jatuh dan hidraulik. Dokumentasi FAT dan bukti video disertakan dalam paket rekayasa Anda.
Setelah persetujuan akhir dari gambar General Arrangement (GA), waktu tunggu produksi biasanya 4 hingga 8 minggu. Komponen struktural berukuran besar direkayasa dengan desain modular agar sesuai dengan kontainer pengiriman standar (20FT / 40HQ). Perakitan di tempat menggunakan koneksi flensa baut yang telah direkayasa sebelumnya dan colokan penerbangan tugas berat, yang secara ketat menghilangkan kebutuhan akan pengelasan di lapangan.
Kami menyediakan standar [12/24]-Garansi satu bulan yang mencakup rangka struktural dan komponen hidraulik/listrik utama. Untuk meminimalkan waktu henti operasional, satu set lengkap bahan habis pakai standar (misalnya, kit segel silinder, sakelar perjalanan, relai) dikirimkan bersama peralatan Anda. Selama masa garansi, suku cadang pengganti untuk kegagalan yang bukan disebabkan oleh manusia dikirim melalui pengiriman udara prioritas (DHL/FedEx) dalam waktu 48 jam.
Di luar garansi, kami menjamin dukungan teknik seumur hidup. Gambar CAD, skema kelistrikan, dan BOM (Bill of Material) peralatan khusus Anda diarsipkan secara permanen dalam sistem kami. Hal ini memastikan Anda menerima pemecahan masalah jarak jauh tanpa gangguan, panduan pemeliharaan, dan pencocokan suku cadang yang tepat untuk seluruh siklus hidup peralatan.
🔒 Aman & Rahasia: Proposal teknis dan desain 3D Anda akan siap dalam 2 jam.
Gradin Machinery adalah produsen terkemuka yang berspesialisasi dalam platform kerja udara dan solusi pengangkatan hidrolik. Dengan sertifikasi ISO & CE, kami menyediakan peralatan yang aman, andal, dan disesuaikan untuk kebutuhan industri global
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