Product Name: Hydraulic 90° Upender
Product Model: Gradin HU Series
Load Capacity: 1000 – 80000kg (Customization Available)
This Hydraulic 90° Upender acts as a heavy-duty positioning system for the safe and controlled 90-degree rotation of massive industrial loads such as steel coils, stamping dies, and molds. Built by Gradin as a custom engineered-to-order (ETO) solution, the platform utilizes high-torque hydraulic cylinders and a reinforced structural frame to ensure smooth tilting without mechanical jarring. Capable of managing multi-ton payloads with precision stop-positions, this Hydraulic 90° Upender eliminates the safety hazards of using overhead cranes for flipping materials, providing a stable, repeatable interface for production lines and maintenance workshops.
| Kategori Teknis | Key Parameters | Referensi Standar | Gradin Bespoke Options (ETO) |
| I. Core Performance | Rated Tilting Capacity | 10,000 kg (10 Tons) | Scalable 10,000kg to 100,000kg (100T) |
| Tilting Angle | 90° (Fixed) | Bespoke 180° / Incremental Multi-Stop | |
| Tilting Cycle Time | 40 – 60 Seconds | High-Frequency Optimized (Adjustable) | |
| Load Center Management | Fixed Center | Dynamic Load Center FEA Adjustment | |
| II. Structural & Material | Platform Configuration | Dual Flat Decks | V-Cradles / Motorized Rollers / Turntable |
| Deck Surface Treatment | Smooth Carbon Steel | Nylon / UHMWPE / Rubber Cladding | |
| Pivot Engineering | Heavy-Duty Shaft | Oversized Hardened Pins with FEA Validation | |
| Coating Standard | Industrial Enamel | C5-M Marine-Grade / Heat-Resistant Paint | |
| III. Hydraulics & Drive | Unit Tenaga Hidraulik | 7.5 kW (Reference) | High-Output Units for Heavy Tonnage |
| Valve Technology | On/Off Solenoid | Advanced Proportional Hydraulic Logic | |
| Cylinder Configuration | Double Acting | Chrome-Plated Rods with Anti-Burst Protection | |
| Cooling System | Natural Air Cool | Forced Air or Water Cooling (High-Cycle) | |
| IV. Control & Safety | Arsitektur Kontrol | Wired Pendant | Siemens S7-1500 PLC / Wireless Remote |
| Safety Interlocks | Sakelar Batas | Perimeter Light Curtains / Safety Fencing | |
| Load Locking Logic | Pilot Check Valves | Redundant Safety-Critical Holding Valves | |
| Integrasi Sistem | Standalone | Full Integration with Conveyor/AGV Systems |
Gradin Hydraulic 90° Upender FEA-Validated Structural Integrity
Rotating a 50-ton steel coil or a 30-ton injection mold creates massive shifting forces that can deform standard tilting frames. Every Gradin Hydraulic 90° Upender is engineered using Analisis Elemen Hingga (FEA) to simulate the specific center-of-gravity shifts of your cargo. Our bespoke chassis engineering focuses on reinforced pivot points and high-tensile steel deck plates that maintain zero deflection throughout the 90-degree cycle. By eliminating structural fatigue through precision design, we ensure that your upender remains a safe and reliable asset for decades, even in high-frequency heavy industrial environments.
Gradin Hydraulic 90° Upender Precision Proportional Hydraulics
Standard on/off hydraulic valves can cause “jerky” movements that threaten the safety of sensitive loads. The Gradin Hydraulic 90° Upender utilizes advanced proportional valve technology, providing a soft-start and soft-stop transition. This synchronized hydraulic logic allows for a zero-vibration rotation, which is critical when handling precision-machined molds or delicate paper rolls. Our systems are equipped with pressure-compensated flow controls, ensuring the flipping speed remains constant regardless of load weight variations, giving your operators total control over the material handling process.
Gradin Hydraulic 90° Upender Redundant Safety and Load-Locking
Safety is our engineering foundation when dealing with multi-ton loads. Every Gradin Hydraulic 90° Upender is integrated with multi-layered safety protocols. This includes pilot-operated check valves (PO check valves) that lock the hydraulic cylinders in position instantly in the rare event of a hose failure or power loss. Furthermore, we provide bespoke load-securing interfaces, such as hydraulic clamps or adjustable V-blocks, to ensure the cargo cannot shift during the rotation. These redundant systems ensure total compliance with international safety standards (CE/ASME) while protecting your high-value industrial assets from damage.
Automotive Stamping Die and Injection Mold Logistics
The Gradin Hydraulic 90° Upender is the premier professional choice for automotive press shops and toolrooms where flipping massive dies for maintenance is a daily task. By replacing dangerous crane-flipping methods with a controlled 90-degree tilter, plants significantly reduce the risk of personal injury and damage to die parting lines. We customize the platform with magnetic inserts or specialized clamping slots bespoke to your die geometries, turning a high-risk manual task into a safe, standardized engineering operation that improves Quick Die Change (QDC) efficiency.
Steel and Aluminum Mill Coil Handling Solutions
In metal processing facilities, transitioning coils from “eye-to-sky” to “eye-to-wall” is a critical logistical step. We engineer the Gradin Hydraulic 90° Upender with specialized V-shaped cradles lined with non-marking nylon or high-friction rubber. This ensures that the coil’s edges and surface coatings are protected from denting or scratching during the flip. Our bespoke integration allows the upender to dock directly with V-saddle conveyors or AGVs, creating a synchronized, automated material flow that optimizes warehouse space and reduces manual labor.
Heavy-Duty Paper, Foil, and Wire Reel Processing
For industries handling large-diameter paper rolls or wire reels, maintaining the integrity of the material layers is mandatory. The Gradin Hydraulic 90° Upender provides a stable, low-profile platform for transitioning these cylindrical loads. We offer motorized roller-top platforms and specialized cradle geometries that prevent “telescoping” or crushing of the cores. This level of tailored engineering makes the Gradin upender an essential tool for paper mills and cable factories looking to automate their logistics while maintaining the highest product quality standards.
Intelligent Control Integration and Comprehensive Protection
Moving beyond basic mechanics, the Gradin Hydraulic 90° Upender offers sophisticated control interfaces. We provide Gradin PLC-integrated systems with HMI touchscreens that allow for programmable tilting profiles and real-time load monitoring. Safety is further enhanced with perimeter light curtains and safety fencing tailored to your floor layout. Our intelligent response logic ensures that if a sensor detects an obstruction, the tilting cycle is paused instantly. This high-tier safety architecture ensures your bespoke industrial tilter operates with zero risk to personnel, meeting the most stringent global manufacturing compliance requirements.
Untuk seri tugas berat ini, kami dapat merekayasa kapasitas beban hingga [300] ton, dengan dimensi platform dan ketinggian pengangkatan yang disesuaikan dengan lingkungan operasional Anda. Persyaratan yang melebihi matriks teknik standar kami akan menjalani Analisis Elemen Hingga (FEA) oleh tim teknik kami untuk memastikan kelayakan struktural sebelum mengajukan solusi.
Untuk memulai proposal rekayasa, mohon berikan data dasar berikut ini:
Kapasitas Beban Terukur
Ketinggian Pengangkatan Maksimum & Ketinggian Tertutup
Dimensi Platform (L x W)
Siklus Tugas (misalnya, siklus operasional per jam/hari)
Kondisi Lingkungan (misalnya, di dalam/luar ruangan, pencucian, tahan ledakan)
Batasan kedalaman lubang atau jarak bebas di atas kepala
Ya. Sistem kontrol dapat dilengkapi dengan protokol komunikasi standar (misalnya, Profinet, Modbus, Ethernet/IP) yang menggunakan [Siemens / Allen-Bradley / Omron] PLC. Hal ini memastikan sinkronisasi sinyal I/O yang mulus dengan konveyor hulu/hilir, unit AGV/AMR, dan ruang kontrol pusat Anda.
Setiap unit khusus menjalani Uji Penerimaan Pabrik (FAT) wajib sebelum pengiriman. Ini termasuk pengujian operasional berkelanjutan pada beban pengenal 100%, pengujian beban berlebih statis di [120% / 125%] kapasitas, dan pemicuan fisik dari semua kunci pengaman mekanis anti jatuh dan hidraulik. Dokumentasi FAT dan bukti video disertakan dalam paket rekayasa Anda.
Setelah persetujuan akhir dari gambar General Arrangement (GA), waktu tunggu produksi biasanya 4 hingga 8 minggu. Komponen struktural berukuran besar direkayasa dengan desain modular agar sesuai dengan kontainer pengiriman standar (20FT / 40HQ). Perakitan di tempat menggunakan koneksi flensa baut yang telah direkayasa sebelumnya dan colokan penerbangan tugas berat, yang secara ketat menghilangkan kebutuhan akan pengelasan di lapangan.
Kami menyediakan standar [12/24]-Garansi satu bulan yang mencakup rangka struktural dan komponen hidraulik/listrik utama. Untuk meminimalkan waktu henti operasional, satu set lengkap bahan habis pakai standar (misalnya, kit segel silinder, sakelar perjalanan, relai) dikirimkan bersama peralatan Anda. Selama masa garansi, suku cadang pengganti untuk kegagalan yang bukan disebabkan oleh manusia dikirim melalui pengiriman udara prioritas (DHL/FedEx) dalam waktu 48 jam.
Di luar garansi, kami menjamin dukungan teknik seumur hidup. Gambar CAD, skema kelistrikan, dan BOM (Bill of Material) peralatan khusus Anda diarsipkan secara permanen dalam sistem kami. Hal ini memastikan Anda menerima pemecahan masalah jarak jauh tanpa gangguan, panduan pemeliharaan, dan pencocokan suku cadang yang tepat untuk seluruh siklus hidup peralatan.
🔒 Aman & Rahasia: Proposal teknis dan desain 3D Anda akan siap dalam 2 jam.
Gradin Machinery adalah produsen terkemuka yang berspesialisasi dalam platform kerja udara dan solusi pengangkatan hidrolik. Dengan sertifikasi ISO & CE, kami menyediakan peralatan yang aman, andal, dan disesuaikan untuk kebutuhan industri global
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