Engineered for high-frequency floor-to-floor logistics, this automated hydraulic cargo lift integrates heavy-duty vertical transport with precision conveyor systems. The unit features a high-speed lifting mechanism capable of 30m/min travel, synchronized with automatic PVC roll-up doors and power roller beds to ensure seamless pallet movement without manual intervention. Designed for 24/7 industrial operation, the system utilizes a 10-inch HMI touchscreen and PLC logic for real-time monitoring and fail-safe automation, making it a critical component for intelligent warehousing and large-scale manufacturing facilities.
| Parameter | Unit | Configuration Details | Customization Options |
| Rated Load Capacity | kg | 2,500 | Configurable from 500kg to 10,000kg |
| Max. Vertical Travel | mm | 17,500 | Designed per specific building elevation |
| Number of Floor Stops | levels | 3 Stops / 3 Openings | Customizable from 2 to 8 levels |
| Lifting Speed | m/min | 30 | Adjustable (standard 4-6m/min available) |
| Conveyor Speed | m/min | 15 (Horizontal) | Synchronized with production line flow |
| Carriage Dimensions | mm | 1,900 (W) x 1,600 (D) x 3,000 (H) | Tailored to pallet or cargo dimensions |
| Main Motor Power | kW | 15 | Sized per speed and load requirements |
| Guide Rail Type | – | T90 Main / TK5A Counterweight | Precision-machined elevator grade rails |
| HMI Control System | inch | 10-inch Touchscreen (PLC) | Full SCADA/WMS system integration |
| Safety Protection | – | Light Curtains & Safety Gear | Full enclosure or automated guarding |
High-Speed Vertical Duty Cycle: Engineered for a lifting speed of up to 30m/min, significantly reducing cycle times and increasing throughput in high-frequency multi-story logistics.
Synchronized Power Roller Integration: Features integrated 1500mm-wide power roller beds on the carriage and landing zones, enabling fully automated pallet transfer and seamless integration with existing production lines.
Intelligent HMI & PLC Architecture: Equipped with a 10-inch industrial touchscreen (HMI) and PLC logic for real-time status monitoring, fault diagnostics, and full synchronization with warehouse management systems.
Rapid Environmental Isolation: Includes four sets of high-speed PVC roll-up doors (1700x2700mm) that interlock with the lift’s movement to ensure personnel safety and environmental separation between floors.
Industrial-Grade Safety Suite: Incorporates professional-grade elevator drop protectors (safety gear), 1800mm high-resolution light curtains, and triple-color alarm towers for comprehensive operational security.
Heavy-Duty Structural Rigidity: Constructed with 120x5mm square tube main pillars and high-precision T90/TK5A guide rails to maintain platform stability across the entire 17,500mm vertical stroke.
Automated Leveling Precision: Utilizes advanced positioning sensors to ensure millimetric alignment between the carriage conveyor and landing ports, preventing cargo hang-ups during high-speed transfers.
Automated Smart Warehousing: Serves as the primary vertical link in fully automated distribution centers, enabling high-speed pallet transfer between multi-level storage racking and ground-level dispatch zones.
Production Line Inter-floor Integration: Bridges automated manufacturing stages located on different floors, allowing raw materials or work-in-progress to move seamlessly through the factory without manual forklift intervention.
High-Throughput E-commerce Logistics: Ideal for parcel fulfillment centers where 30m/min vertical travel speeds are required to meet demanding cycle times and high volume throughput across multiple mezzanine levels.
Automotive Parts Distribution: Manages the vertical transport of heavy automotive components (up to 2,500kg) in multi-story parts warehouses, integrating directly with floor-level conveyor systems for maximum efficiency.
Controlled Environment Manufacturing: The integrated high-speed PVC roll-up doors provide effective dust and temperature isolation, making it suitable for pharmaceutical or electronics facilities requiring clean vertical logistics.
Large-Scale Cold Chain Logistics: Facilitates rapid pallet movement in temperature-controlled facilities, where speed is critical to maintaining the thermal integrity of goods during floor-to-floor transit.
For this heavy-duty series, we can engineer load capacities up to [300] tons, with platform dimensions and lifting heights customized to your operational envelope. Requirements exceeding our standard engineering matrix will undergo a Finite Element Analysis (FEA) by our engineering team to ensure structural viability before proposing a solution.
To initiate the engineering proposal, please provide the following baseline data:
Rated Load Capacity
Maximum Lifting Height & Closed Height
Platform Dimensions (L x W)
Duty Cycle (e.g., operational cycles per hour/day)
Environmental Conditions (e.g., indoor/outdoor, washdown, explosion-proof)
Pit depth or overhead clearance constraints
Yes. The control systems can be equipped with standard communication protocols (e.g., Profinet, Modbus, Ethernet/IP) utilizing [Siemens / Allen-Bradley / Omron] PLCs. This ensures seamless I/O signal synchronization with upstream/downstream conveyors, AGV/AMR units, and your central control room.
Every custom unit undergoes a mandatory Factory Acceptance Test (FAT) prior to dispatch. This includes continuous operational testing at 100% rated load, static overload testing at [120% / 125%] capacity, and the physical triggering of all mechanical anti-fall and hydraulic safety interlocks. FAT documentation and video proof are included in your engineering package.
Upon final approval of the General Arrangement (GA) drawings, the manufacturing lead time is typically 4 to 8 weeks. Oversized structural components are engineered with a modular design to fit into standard shipping containers (20FT/40HQ). On-site assembly utilizes pre-engineered bolted flange connections and heavy-duty aviation plugs, strictly eliminating the need for field welding.
We provide a standard [12/24]-month warranty covering the structural frame and primary hydraulic/electrical components. To minimize operational downtime, a comprehensive set of standard consumables (e.g., cylinder seal kits, travel switches, relays) is shipped alongside your equipment. During the warranty period, replacement parts for non-human-induced failures are dispatched via priority air freight (DHL/FedEx) within 48 hours.
Beyond the warranty, we guarantee lifetime engineering support. Your custom equipment's CAD drawings, electrical schematics, and BOM (Bill of Materials) are permanently archived in our system. This ensures you receive uninterrupted remote troubleshooting, maintenance guidance, and exact spare parts matching for the entire lifecycle of the equipment.
Gradin Machinery is a leading manufacturer specializing in aerial work platforms and hydraulic lifting solutions. With ISO & CE certifications, we provide safe, reliable, and customized equipment for global industrial needs
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