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Platform Pengangkatan Personil Perakitan Mesin Lokomotif - Platform Perawatan Mesin Kereta Api

Nama Produk: Locomotive Engine Assembly Personnel Lift Platform
Model Produk: Gradin LEPL Series
Kapasitas Beban: 2000kg–15000kg (Customizable)
Product Description:

The Locomotive Engine Assembly Personnel Lift Platform is a heavy-duty adjustable platform customized for locomotive engine assembly, fitting and overhaul. Optimized for bulky locomotive power units, it features reinforced frame and synchronous hydraulic lifting to sustain multi-person high-altitude work. Its expandable wide platform enables all-angle access for full-range engine installation and inspection. Built with anti-tilt, anti-slip and interlock safety features, it locks steadily at any height. Replacing makeshift ladders and scaffolding, it upgrades working safety and assembly precision for railway workshops and maintenance yards.
  • Respon Cepat: Konsultasi teknik ahli sejak hari pertama.
  • Proses yang Terbukti: Ketepatan dari konsep awal hingga persetujuan klien akhir.
  • Kualitas Bersertifikat: Sesuai dengan standar keselamatan khusus industri ISO/CE.
  • Nilai Langsung: Harga yang transparan dan langsung dari pabrik untuk solusi yang dipesan lebih dahulu.
  • Dukungan Seumur Hidup: Bantuan teknis untuk produk seluruh masa operasional.
Minta Proposal Teknik
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Spesifikasi Teknis & Fitur Utama

Spesifikasi & Konfigurasi

Parameter Item
Spesifikasi Teknis
Model Produk
Gradin LEPL Series
Kapasitas Beban Terukur
2000kg–15000kg, super heavy load customizable for large locomotive engines
Max Lifting Height
1500mm–8000mm, customizable for different engine assembly stations
Min Lowered Height
180mm–300mm, flat ground installation without pit excavation
Platform Overall Size
Custom wide-span size, optional electric sliding extension platform for close-range engine operation
Mengangkat Mode Penggerak
Heavy-duty hydraulic synchronous drive, stable pressure holding and arbitrary height locking
Kecepatan Pengangkatan
4–15m/min, stepless frequency conversion adjustment, low-speed creep mode for precision assembly
Leveling Accuracy
≤±1mm, anti-deviation operation to ensure platform horizontal balance
Allowable Working Personnel
3–10 persons for synchronous cooperative operation
Control Mode
Platform panel control + ground dual control + emergency stop one-key power cut
Catu Daya
380V 50Hz industrial power supply, stable and anti-interference
Bahan Bingkai Utama
Q355B high-strength thickened steel structure, anti-rust and wear-resistant spray treatment
Lingkungan Kerja
-10℃~55℃, suitable for railway equipment assembly workshop and locomotive maintenance depot
Standard Safety Configuration
Overload auto-stop, upper/lower mechanical limit, hydraulic burst valve, anti-fall safety lock, full surround guardrail, anti-slip platform, emergency power-off protection
Optional Accessories
Electric sliding extension platform, mobile walking wheels, tool storage rack, dustproof skirt, explosion-proof electrical system
Customizable Items
Load capacity, lifting height, platform width and length, extension range, safety configuration, mobile function

Detail

Fitur Produk

Heavy-Duty Stable Structure for Locomotive Engine Working Conditions
Aiming at the super-heavy and large-volume characteristics of locomotive engines, the platform adopts thickened high-strength steel frame and reinforced bearing structure. It maintains zero tilt and zero jitter under full-load multi-person working status, effectively adapting to uneven load changes caused by tool placement and component disassembly during engine assembly and overhaul, ensuring long-term stable heavy-duty operation.
Extendable Platform for Full-Coverage Operation
Optional electric sliding extension platform design solves the operation blind spot problem of fixed platforms. Technicians can flexibly adjust the platform coverage to get close to engine pipelines, bottom components and side fitting positions, realizing omnidirectional dead-angle-free assembly, calibration and maintenance for locomotive engines.
Precision Hydraulic Locking & Anti-Deviation Operation
Equipped with synchronous hydraulic lifting and pressure-holding system, the platform can be locked stably at any height without sinking or sliding. Built-in intelligent deviation correction device ensures horizontal balance during lifting, avoiding assembly position deviation caused by platform tilt, fully meeting railway engine precision assembly standards.
Anti-Slip & High-Safety Working Design
The platform surface adopts thick anti-slip textured treatment, preventing personnel slipping and tool sliding in oily and dusty workshop environments. Equipped with full-circle safety guardrails, multi-point emergency stop and anti-fall protection devices, it eliminates hidden dangers of high-altitude operation and meets railway industry safety specifications.
High Efficiency & Ergonomic Operation
Variable frequency stepless speed regulation realizes fast height adjustment and low-speed precise docking. It replaces traditional scaffolding and ladder operation, greatly reducing auxiliary preparation time. Multi-person synchronous cooperative working mode significantly improves the overall efficiency of locomotive engine assembly and overhaul.
Strong Customization & Wide Adaptability
Support personalized customization of platform size, lifting stroke and extension range according to different locomotive engine models and station layouts. Fixed and mobile optional modes adapt to standardized assembly line and flexible maintenance station scenarios, with strong on-site compatibility.

Skenario aplikasi & Vedio

1. Locomotive Engine Assembly Production Line
Specially used for height-adjustable auxiliary operation in the overall assembly, component installation, pipeline layout and sealing calibration of railway locomotive diesel engines and power assemblies. It ensures consistent assembly precision and standardized production process.
2. Railway Locomotive Overhaul Depot
Widely applicable for daily overhaul, fault detection, component replacement and precision debugging of locomotive engines. Stable high-altitude working platform provides safe and comfortable operating conditions for technicians, improving maintenance quality and efficiency.
3. Heavy Rail Equipment Manufacturing Workshop
Suitable for assembly and processing of large railway power equipment and auxiliary engine components. The heavy-load and high-stability structure meets the high-intensity operation demands of heavy industrial equipment manufacturing.
4. Locomotive Supporting Component Fitting
Used for height matching and auxiliary positioning of engine accessories, transmission parts and cooling system assembly. Flexible height adjustment and full-range coverage effectively solve the difficulties of high-altitude and dead-angle fitting work.
5. Railway Equipment Testing & Inspection Station
Applied for factory inspection, performance testing and safety verification of finished locomotive engines. The stable horizontal platform ensures accurate detection data, providing reliable quality guarantee for railway equipment delivery and operation.

Foto Produk

Kepatuhan terhadap Standar Global

Solusi Khusus Gradin

Untuk seri tugas berat ini, kami dapat merekayasa kapasitas beban hingga [300] ton, dengan dimensi platform dan ketinggian pengangkatan yang disesuaikan dengan lingkungan operasional Anda. Persyaratan yang melebihi matriks teknik standar kami akan menjalani Analisis Elemen Hingga (FEA) oleh tim teknik kami untuk memastikan kelayakan struktural sebelum mengajukan solusi.

Untuk memulai proposal rekayasa, mohon berikan data dasar berikut ini:

  • Kapasitas Beban Terukur

  • Ketinggian Pengangkatan Maksimum & Ketinggian Tertutup

  • Dimensi Platform (L x W)

  • Siklus Tugas (misalnya, siklus operasional per jam/hari)

  • Kondisi Lingkungan (misalnya, di dalam/luar ruangan, pencucian, tahan ledakan)

  • Batasan kedalaman lubang atau jarak bebas di atas kepala

Ya. Sistem kontrol dapat dilengkapi dengan protokol komunikasi standar (misalnya, Profinet, Modbus, Ethernet/IP) yang menggunakan [Siemens / Allen-Bradley / Omron] PLC. Hal ini memastikan sinkronisasi sinyal I/O yang mulus dengan konveyor hulu/hilir, unit AGV/AMR, dan ruang kontrol pusat Anda.

Setiap unit khusus menjalani Uji Penerimaan Pabrik (FAT) wajib sebelum pengiriman. Ini termasuk pengujian operasional berkelanjutan pada beban pengenal 100%, pengujian beban berlebih statis di [120% / 125%] kapasitas, dan pemicuan fisik dari semua kunci pengaman mekanis anti jatuh dan hidraulik. Dokumentasi FAT dan bukti video disertakan dalam paket rekayasa Anda.

Setelah persetujuan akhir dari gambar General Arrangement (GA), waktu tunggu produksi biasanya 4 hingga 8 minggu. Komponen struktural berukuran besar direkayasa dengan desain modular agar sesuai dengan kontainer pengiriman standar (20FT / 40HQ). Perakitan di tempat menggunakan koneksi flensa baut yang telah direkayasa sebelumnya dan colokan penerbangan tugas berat, yang secara ketat menghilangkan kebutuhan akan pengelasan di lapangan.

Kami menyediakan standar [12/24]-Garansi satu bulan yang mencakup rangka struktural dan komponen hidraulik/listrik utama. Untuk meminimalkan waktu henti operasional, satu set lengkap bahan habis pakai standar (misalnya, kit segel silinder, sakelar perjalanan, relai) dikirimkan bersama peralatan Anda. Selama masa garansi, suku cadang pengganti untuk kegagalan yang bukan disebabkan oleh manusia dikirim melalui pengiriman udara prioritas (DHL/FedEx) dalam waktu 48 jam.

Di luar garansi, kami menjamin dukungan teknik seumur hidup. Gambar CAD, skema kelistrikan, dan BOM (Bill of Material) peralatan khusus Anda diarsipkan secara permanen dalam sistem kami. Hal ini memastikan Anda menerima pemecahan masalah jarak jauh tanpa gangguan, panduan pemeliharaan, dan pencocokan suku cadang yang tepat untuk seluruh siklus hidup peralatan.

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Gradin Machinery adalah produsen terkemuka yang berspesialisasi dalam platform kerja udara dan solusi pengangkatan hidrolik. Dengan sertifikasi ISO & CE, kami menyediakan peralatan yang aman, andal, dan disesuaikan untuk kebutuhan industri global

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