Toz Torbaları için Patlamaya Dayanıklı Sürekli Elevatör

Product Name: Explosion-proof Continuous Elevator for Powder Bags

Product Model: Gradin EPC Series

Yük Kapasitesi: 20 – 80kg/bag (Customization Available)

Explosion-proof Grade: Exd II BT4 / ATEX II 3D T4

This explosion-proof continuous elevator is engineered for combustible dust zones (chemicals, fertilizers, flour, cement, etc.) where powder bags require vertical conveying. It integrates anti-static structure, flame-retardant components, and spark-free transmission to eliminate ignition risks from static electricity, friction, or electrical sparks. Designed for 24/7 continuous operation, it handles bagged powders gently and efficiently without spillage or damage. Modular design enables easy integration with packaging lines, silos, and multi-level warehouses, ensuring safe and high-throughput vertical transport in explosive environments.

  • Rapid Response: Expert engineering consultation from day one.
  • Proven Process: Precision from initial concept to final client approval.
  • Certified Quality: ISO/CE compliant with industry-specific safety standards.
  • Direct Value: Transparent, factory-direct pricing for bespoke solutions.
  • Lifetime Support: Technical assistance for the product’s entire operational lifespan.

Technical Specifications & Key Features

Specification & Configuration

Item Şartname
Product Name Toz Torbaları için Patlamaya Dayanıklı Sürekli Elevatör
Model Gradin EPC Series
Yük Kapasitesi 20–80kg/bag (Customizable)
Conveying Speed 5–15 bags/min (Adjustable)
Kaldırma Yüksekliği 1–20m (Customizable)
Explosion-proof Standard Exd II BT4 / ATEX II 3D T4
Drive System Explosion-proof gear motor + anti-static chain
Kontrol Sistemi Explosion-proof PLC + touch screen + emergency stop
Material Carbon steel (anti-static coating) / Stainless steel 304
Güvenlik Cihazları Overload protection, anti-fall, anti-static grounding, spark-free transmission, flame-retardant belt
Operation Mode Continuous / Intermittent switchable
Noise Level ≤65dB (Low noise)

Detail

Product Features

  • Explosion-proof & Anti-static Safety Design

    Certified Exd II BT4 / ATEX II 3D T4 explosion-proof grade. All electrical components are 隔爆型 (flameproof), with anti-static coating on the frame and grounding system to eliminate static buildup. Spark-free chain and flame-retardant conveyor belt prevent friction sparks, ensuring safety in combustible dust atmospheres.

    Gentle & Continuous Bag Handling

    Equipped with anti-slip, anti-spill pallets and soft guide rails to protect powder bags from damage or leakage. 24/7 continuous operation delivers 30% higher efficiency than intermittent elevators, with adjustable speed matching production rhythm.

    Durable & Low-maintenance Structure

    Heavy-duty steel frame with anti-rust and anti-static treatment; key components are reinforced for long-term frequent use. Modular assembly simplifies installation and maintenance, with quick-access hatches for inspection. Anti-static chain and wear-resistant guides reduce replacement frequency.

    Intelligent & Reliable Control

    Explosion-proof PLC system supports automatic speed regulation, bag counting, and fault alarm. Manual/automatic switchable operation with emergency stop and limit protection ensures stable performance. Sealed control panel prevents dust ingress and electrical faults.

    Compact & Space-saving Layout

    Vertical structure occupies minimal floor space, ideal for narrow workshops. Customizable inlet/outlet heights and directions (Z/C type) adapt to existing production lines and multi-level warehouses.

Application scenarios & Vedio

. Chemical & Fertilizer Industry

Conveying bagged chemicals, fertilizers, and additives in explosive dust environments; complies with safety standards for chemical plants.

2. Food & Grain Processing

Safe vertical transport of flour, starch, and sugar bags in flour mills and food factories; stainless steel option available for hygiene requirements.

3. Building Materials & Cement Plants

Handling cement, gypsum, and lime bags in dusty and explosive zones; anti-static and dust-tight design prevents material leakage.

4. Pharmaceutical & Cosmetic Industry

Conveying powder raw materials in GMP workshops; explosion-proof and clean design meets hygiene and safety regulations.

5. Port & Warehouse Logistics

Vertical transfer of bagged powders between warehouses, trucks, and ships; continuous operation improves loading/unloading efficiency.

Product Photos

Küresel Standartlara Uygunluk

Gradin Customized Solutions

For this heavy-duty series, we can engineer load capacities up to [300] tons, with platform dimensions and lifting heights customized to your operational envelope. Requirements exceeding our standard engineering matrix will undergo a Finite Element Analysis (FEA) by our engineering team to ensure structural viability before proposing a solution.

To initiate the engineering proposal, please provide the following baseline data:

  • Nominal Yük Kapasitesi

  • Maximum Lifting Height & Closed Height

  • Platform Dimensions (L x W)

  • Duty Cycle (e.g., operational cycles per hour/day)

  • Environmental Conditions (e.g., indoor/outdoor, washdown, explosion-proof)

  • Pit depth or overhead clearance constraints

Yes. The control systems can be equipped with standard communication protocols (e.g., Profinet, Modbus, Ethernet/IP) utilizing [Siemens / Allen-Bradley / Omron] PLCs. This ensures seamless I/O signal synchronization with upstream/downstream conveyors, AGV/AMR units, and your central control room.

Every custom unit undergoes a mandatory Factory Acceptance Test (FAT) prior to dispatch. This includes continuous operational testing at 100% rated load, static overload testing at [120% / 125%] capacity, and the physical triggering of all mechanical anti-fall and hydraulic safety interlocks. FAT documentation and video proof are included in your engineering package.

Upon final approval of the General Arrangement (GA) drawings, the manufacturing lead time is typically 4 to 8 weeks. Oversized structural components are engineered with a modular design to fit into standard shipping containers (20FT/40HQ). On-site assembly utilizes pre-engineered bolted flange connections and heavy-duty aviation plugs, strictly eliminating the need for field welding.

We provide a standard [12/24]-month warranty covering the structural frame and primary hydraulic/electrical components. To minimize operational downtime, a comprehensive set of standard consumables (e.g., cylinder seal kits, travel switches, relays) is shipped alongside your equipment. During the warranty period, replacement parts for non-human-induced failures are dispatched via priority air freight (DHL/FedEx) within 48 hours.

Beyond the warranty, we guarantee lifetime engineering support. Your custom equipment's CAD drawings, electrical schematics, and BOM (Bill of Materials) are permanently archived in our system. This ensures you receive uninterrupted remote troubleshooting, maintenance guidance, and exact spare parts matching for the entire lifecycle of the equipment.

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