Product Name: Explosion-proof Continuous Elevator for Powder Bags
Product Model: Gradin EPC Series
Yük Kapasitesi: 20 – 80kg/bag (Customization Available)
Explosion-proof Grade: Exd II BT4 / ATEX II 3D T4
This explosion-proof continuous elevator is engineered for combustible dust zones (chemicals, fertilizers, flour, cement, etc.) where powder bags require vertical conveying. It integrates anti-static structure, flame-retardant components, and spark-free transmission to eliminate ignition risks from static electricity, friction, or electrical sparks. Designed for 24/7 continuous operation, it handles bagged powders gently and efficiently without spillage or damage. Modular design enables easy integration with packaging lines, silos, and multi-level warehouses, ensuring safe and high-throughput vertical transport in explosive environments.
| Item | Şartname |
|---|---|
| Product Name | Toz Torbaları için Patlamaya Dayanıklı Sürekli Elevatör |
| Model | Gradin EPC Series |
| Yük Kapasitesi | 20–80kg/bag (Customizable) |
| Conveying Speed | 5–15 bags/min (Adjustable) |
| Kaldırma Yüksekliği | 1–20m (Customizable) |
| Explosion-proof Standard | Exd II BT4 / ATEX II 3D T4 |
| Drive System | Explosion-proof gear motor + anti-static chain |
| Kontrol Sistemi | Explosion-proof PLC + touch screen + emergency stop |
| Material | Carbon steel (anti-static coating) / Stainless steel 304 |
| Güvenlik Cihazları | Overload protection, anti-fall, anti-static grounding, spark-free transmission, flame-retardant belt |
| Operation Mode | Continuous / Intermittent switchable |
| Noise Level | ≤65dB (Low noise) |
For this heavy-duty series, we can engineer load capacities up to [300] tons, with platform dimensions and lifting heights customized to your operational envelope. Requirements exceeding our standard engineering matrix will undergo a Finite Element Analysis (FEA) by our engineering team to ensure structural viability before proposing a solution.
To initiate the engineering proposal, please provide the following baseline data:
Nominal Yük Kapasitesi
Maximum Lifting Height & Closed Height
Platform Dimensions (L x W)
Duty Cycle (e.g., operational cycles per hour/day)
Environmental Conditions (e.g., indoor/outdoor, washdown, explosion-proof)
Pit depth or overhead clearance constraints
Yes. The control systems can be equipped with standard communication protocols (e.g., Profinet, Modbus, Ethernet/IP) utilizing [Siemens / Allen-Bradley / Omron] PLCs. This ensures seamless I/O signal synchronization with upstream/downstream conveyors, AGV/AMR units, and your central control room.
Every custom unit undergoes a mandatory Factory Acceptance Test (FAT) prior to dispatch. This includes continuous operational testing at 100% rated load, static overload testing at [120% / 125%] capacity, and the physical triggering of all mechanical anti-fall and hydraulic safety interlocks. FAT documentation and video proof are included in your engineering package.
Upon final approval of the General Arrangement (GA) drawings, the manufacturing lead time is typically 4 to 8 weeks. Oversized structural components are engineered with a modular design to fit into standard shipping containers (20FT/40HQ). On-site assembly utilizes pre-engineered bolted flange connections and heavy-duty aviation plugs, strictly eliminating the need for field welding.
We provide a standard [12/24]-month warranty covering the structural frame and primary hydraulic/electrical components. To minimize operational downtime, a comprehensive set of standard consumables (e.g., cylinder seal kits, travel switches, relays) is shipped alongside your equipment. During the warranty period, replacement parts for non-human-induced failures are dispatched via priority air freight (DHL/FedEx) within 48 hours.
Beyond the warranty, we guarantee lifetime engineering support. Your custom equipment's CAD drawings, electrical schematics, and BOM (Bill of Materials) are permanently archived in our system. This ensures you receive uninterrupted remote troubleshooting, maintenance guidance, and exact spare parts matching for the entire lifecycle of the equipment.
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