Teknik Tavsiyeye mi İhtiyacınız Var?

Brisbane, Avustralya'da Prekast Beton için 1,5 Tonluk Entegre Makaslı Kaldıraç ve 90° Devirici ile Elektrikli Makaralı Konveyör

Müşteriye Genel Bakış

Project Name:1.5-Ton Integrated Scissor Lift and 90° Tilter with Powered Roller Conveyor

Cooperating Brand:SIEMENS,SMC,PMI,CHINT / DELIXI

Implementation Location: Brisbane, Australia

Cooperation Time: 2026.3.1

Client Profile

The client is a large-scale precast concrete manufacturing facility located in Brisbane, Queensland, Australia. The facility primarily produces architectural concrete panels and structural components—products that demand an exceptionally high degree of precision during the handling operations involved in their transfer from curing racks to the final processing line. Consequently, the client maintains rigorous standards regarding both equipment performance and technical support. We designed and customized a 1.5-ton integrated lift-and-tilt workstation for this client; the project—encompassing conceptual design, structural optimization, and commissioning—has now been successfully completed, and the unit is fully operational.

Zorluk ve Çözüm

Müşteri Zorlukları

The manufacturing workflow in the Brisbane facility faced several engineering bottlenecks associated with the high density and geometric irregularity of precast concrete panels. The transition from vertical curing racks to horizontal finishing lines posed significant operational risks.

  • Dynamic Torque and CoG Shift: Transitioning a 1,500 kg concrete panel from a vertical to a horizontal orientation creates a massive shift in the Center of Gravity (CoG). This puts extreme stress on the tilting pivot axis, requiring a solution that prevents “free-fall” acceleration during the final degrees of rotation.

  • Structural Deflection under Localized Load: Precast panels (2700 x 600 mm) exert high localized pressure. Standard conveyor beds often exhibit frame warping under such weights, which can lead to roller misalignment and drive motor failure in powered roller conveyor systems.

  • Interface Synchronization: The unit required a dual-stage operation: first, the 90° tilt from vertical to horizontal; second, a 300mm lift to align with the factory’s secondary conveyor line. Failure to achieve millimetric leveling accuracy would cause the concrete slabs to jam at the transfer point.

  • Spatial and Pit Constraints: To maintain a flush-to-floor profile when stowed, the entire mechanism had to fit within a shallow pit. Engineering a dual-cylinder lift and a dual-cylinder tilter within a restricted vertical envelope required a compact scissor linkage design without compromising the AS 1170 structural design actions safety factors.

  • Electrical Phase Compliance: The Australian industrial grid operates on 400V/50Hz, necessitating the use of high-efficiency motors and IP66-rated electrical components to withstand the dust and moisture prevalent in concrete production environments.

GRADIN Özel Çözüm

To address the technical requirements of the Brisbane facility, our engineering team developed a specialized hybrid unit: the SL-1500-TL-CONV. This machine integrates a heavy-duty scissor base with a high-torque 90-degree tilting frame and a synchronized  powered roller conveyor system.

1. Dual-Action Kinematic Architecture
The structural foundation utilizes a custom scissor lift platform base constructed from J160x80x4 reinforced rectangular tubing. This scissor mechanism provides a 300mm vertical stroke, allowing the machine to transition from a pit-stowed position (flush with the workshop floor) to a raised interface level. The tilting frame is fabricated from [14-gauge structural channel steel, featuring a 600mm high backrest (baffle) designed to support the 2700mm concrete panels during the transition from vertical to horizontal.

2. Synchronized Hydraulic and Torque Management
Managing the significant shift in the Center of Gravity (CoG) during the 90° tilt is achieved through a dual-cylinder actuation system. The tilting phase is powered by dual Φ80-60 hydraulic cylinders, while the vertical lift phase utilizes dual Φ90-70 cylinders. To prevent gravitational acceleration when the 1.5-ton slab passes the 45-degree tipping point, the hydraulic circuit is equipped with pressure-compensated hydraulic flow control valves. These valves ensure a constant angular velocity, protecting both the mechanical pivot axes (Φ90*2) and the fragile green-state concrete panels.

3. Integrated Powered Roller Conveyor
The platform surface (3000 x 800 mm) is fitted with heavy-duty, motor-driven rollers. Once the concrete panel reaches the horizontal 0° position and the scissor lift achieves the target 300mm elevation, the 4kW high-torque motor activates. The rollers are precision-aligned on the [14-grade steel frame to ensure zero-deflection transport. This automated handover eliminates manual handling and ensures the slab is delivered to the next processing station at a consistent speed, synchronized via  Siemens industrial PLC automation logic.

4. Electrical and Safety Integration
The power unit was specifically built for the Australian 400V/50Hz 3-phase grid. All electrical terminations are housed in IP66 enclosures to protect against the abrasive concrete dust. The system includes:

  • Electronic Limit Switches: To ensure the lift and tilt functions occur in a strict, interlocked sequence.

  • Mechanical Safety Pins: For maintenance locking in the pit.

  • Emergency Stop Redundancy: Accessible at both the primary control station and the remote wireless interface.

Teknik Parametreler & Destekleyici Markalar

Teknik Parametreler

Parametre Şartname
Nominal Yük Kapasitesi 1,500 kg (1.5 Metric Tons)
Platform Boyutları 3,000 mm x 800 mm
Kaldırma Stroku (Yükseklik) 300 mm
Tilting Angle 0 – 90 Degrees
Scissor Linkage Material J160 x 80 x 4 mm Rectangular Tubing
Main Platform Frame [14-Gauge Structural Channel Steel
Lifting Actuators Φ90 – 70 mm Dual Hydraulic Cylinders
Tilting Actuators Φ80 – 60 mm Dual Hydraulic Cylinders
Drive System (Conveyor) 4.0 kW High-Torque Motorized Rollers
Input Voltage 400V / 50Hz / 3-Phase (AU Standard)
Koruma Derecesi IP66 (Electrical & Sensors)
Surface Finish Industrial Grade Anti-Corrosive Coating
Safety Compliance AS 1418.8 / CE Certified

Destekleyen Markalar

Devirme makinelerimiz elektrik kontrol, pnömatik, hidrolik ve mekanik parçalar için birinci sınıf ithal ve yerli marka bileşenleri benimser.
1. Elektrik Kontrol Bileşenleri
Kaliteli parçalar hassas ve istikrarlı çalışma sağlar
-SIEMENS: PLC, invertör, alçak gerilim parçaları
-MITSUBISHI: Servo motorlar ve tahrik sistemleri
2. Pnömatik ve Hidrolik Bileşenler
Sabit çevirme ve yüksek yük kapasitesini garanti eder
-SMC: Silindirler ve pnömatik aksesuarlar
-REXROTH: Hidrolik valfler ve pompa istasyonları
3. Mekanik Transmisyon Parçaları
Sağlam yapı sorunsuz çalışma sağlar
-HIWIN: Lineer kılavuzlar ve vida tertibatları
-NSK: Yüksek hassasiyetli döner rulmanlar
4. Alçak Gerilim Dağıtım Parçaları
-CHINT/DELIXI: Devre kesiciler ve anahtarlar
-EATON: Güvenlik ve dağıtım bileşenleri

Proje Yürütme ve Başarılar

Uygulama Detayları

Uygulama ve Başarılar

For a precast concrete manufacturer in Brisbane, Australia, we provided a customized 1.5-Ton Integrated Scissor Lift, 90° Tilter and Powered Roller Conveyor System. This all-in-one handling solution integrates lifting, tilting and conveying functions in one unit, replacing disjointed manual and semi-automatic handling processes. It effectively solves the problems of fragmented workflow, low throughput, unstable positioning and high labor consumption in precast concrete production.
1. All-In-One Integrated Process Optimization
Traditional precast concrete production requires separate equipment for lifting, turning and material conveying, resulting in frequent workpiece transfer, long cycle time and repeated positioning correction. This integrated system realizes automatic height adjustment, precise 90-degree flipping and continuous roller feeding in one station. It eliminates intermediate handling links, streamlines the production process and greatly improves operational continuity.
2. Greatly Improved Production Efficiency
The original segmented operation mode leads to long waiting and switching time, restricting overall production output. The synchronized scissor lifting, hydraulic tilting and powered roller conveying work coordinately to achieve one-stop material handling and workpiece flipping. It improves comprehensive production efficiency by over 80%, shortens the forming and processing cycle of precast concrete components, and significantly increases daily production volume.
3. Stable Processing Accuracy & Zero Workpiece Damage
Manual flipping and separate equipment conversion easily cause concrete component displacement, edge damage and angle deviation, leading to high rework rates. The heavy-duty integrated structure features stable load-bearing and balanced hydraulic tilting. The powered roller conveyor ensures smooth material feeding without impact, realizing precise angle positioning and zero damage to precast concrete workpieces, effectively reducing waste and rework costs.
4. Remarkable Labor Cost Reduction
The traditional process requires multiple workers to cooperate in lifting, turning, aligning and transporting concrete components. This automated integrated equipment supports single-person operation for the whole process. It reduces labor dependence, avoids efficiency differences caused by manual operation, and maintains stable and high-frequency production output.
5. Heavy-Duty Customization for Concrete Working Conditions
Tailored for the heavy-load, dusty and high-strength working environment of precast concrete factories, the whole machine adopts thickened steel structure and wear-resistant & dust-proof treatment. The 1.5-ton rated load perfectly adapts to the weight of conventional precast components. The integrated design fully meets the high-strength, continuous and stable operation requirements of Australian local concrete production projects.
Genel Proje Faydaları
After equipment commissioning and operation, the client’s precast concrete production line achieved 80%+ efficiency improvement, fewer defective products and reduced labor investment. The whole production process realized integrated, automated and standardized handling, greatly improving production capacity and core market competitiveness of the factory.

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