This 5-Unit Synchronized Lift acts as a high-stability vertical positioning network designed for the synchronized handling of oversized or non-uniform industrial payloads. Built by Gradin as a custom engineered-to-order (ETO) solution, the system integrates five independent lifting columns into a single, unified control logic, ensuring that the entire platform or workpiece remains perfectly level within sub-millimeter tolerances during transit. Engineered for high-intensity 24/7 duty cycles, the lift eliminates the structural stress and “tipping” risks associated with traditional single-point or dual-point lifting of long-span components. Whether utilized for the assembly of railcar frames, wind turbine blades, or large-scale aerospace structures, this 5-Unit Synchronized Lift provides a stable, vibration-free interface that can be fully integrated into a plant-wide automation system for repeatable, mission-critical production sequences.
| Kategori Teknis | Key Parameters | Referensi Standar | Gradin Bespoke Options (ETO) |
| I. Core Performance | Kapasitas Muatan Terukur | 50,000 kg (50 Tons) | Scalable 10,000kg to 150,000kg (150T) |
| Synchronization Deviation | < 10 mm | Precision Servo-Sync (< 1.0 mm) | |
| Vertical Travel (Stroke) | 3,000 mm | Variable Stroke up to 15,000 mm+ | |
| Akurasi Pemosisian | ± 5,0 mm | Micron-Level Precision (± 0.05 mm) | |
| II. Structural & Material | Column Configuration | 5-Post Independent | FEA-Optimized High-Rigidity Alloy Steel |
| Platform Surface | Heavy-Duty Ribbed Steel | Integrated Turntables / V-Blocks / Jigs | |
| Surface Treatment | Industrial Powder Coat | Cleanroom-Grade / Anti-Corrosive Coating | |
| Pivot Technology | High-Load Bearings | Zero-Maintenance Hardened Pivot Pins | |
| III. Control & Intelligence | Drive System | Hydraulic / Screw | Synchronized Servo Drive / SEW Gearmotors |
| Sistem Kontrol (PLC) | Siemens S7-1200 | Siemens S7-1500 / Profinet / EtherCAT | |
| Feedback System | Sakelar Batas | Pengkode Absolut / Pengukur Jarak Laser | |
| Integrasi Sistem | Standalone | WMS / MES / Robotic Cell Handshake | |
| IV. Environment & Safety | Operating Temperature | -10°C to +40°C | Extreme Heat (+80°C) or Dust-Proof |
| Safety Interlocks | Mechanical Stops | Software Safety Envelopes / Load Cells | |
| Emergency Measures | Descent Valve | Anti-Burst Safety Valves / Redundant Power | |
| Compliance Standard | CE / ISO 9001 | Compliance with OSHA / ASME / AS3000 |
FEA-Validated Multi-Point Structural Stability
Lifting oversized loads across a 5-unit footprint creates massive torsional stress and potential mast sway. Every Gradin 5-Unit Synchronized Lift undergoes rigorous Analisis Elemen Hingga (FEA) to simulate high-tonnage eccentric loading.
Torsional Stress Management: We utilize reinforced high-tensile steel columns engineered to maintain absolute rigidity across long spans.
Zero-Deflection Engineering: Our mast and carriage designs ensure that even with 100-ton loads, the structure remains perfectly stable at maximum vertical extension.
Dynamic Load Balancing: By analyzing stress distribution at every pivot point, we prevent mechanical fatigue, providing a reliable vertical conduit for your high-value assets.
Precision Multi-Axis Synchronization Logic
When handling sensitive aerospace or wind energy cores, synchronization is the foundation of safety. The Gradin 5-Unit Synchronized Lift utilizes advanced proportional control technology or synchronized servo-screw drives.
Servo-Sync Precision: Integrated with Siemens S7-1500 PLC logic, our system ensures the 5 units raise and lower with sub-millimeter uniformity (accuracy up to ±0.05mm).
Vibration Control: The drive system is calibrated for a soft-start/soft-stop profile, protecting sensitive internal components from any inertial shock during the lifting process.
Active Deviation Correction: High-resolution absolute encoders provide real-time height data, allowing the control system to adjust the lift tempo of individual units instantly to compensate for load shifts.
Industry 4.0 Connectivity and Metrology Handshake
Modern large-scale manufacturing demands equipment that functions as a smart node within a digital factory. Every Gradin 5-Unit Synchronized Lift is built with an open-architecture control system.
Digital Handshake: Our systems support Profinet, EtherCAT, and 5G connectivity, allowing the lift to communicate directly with your Manufacturing Execution System (MES).
Metrology Integration: The platform can be direct-linked to Laser Trackers (e.g., Leica or Faro), allowing the 5-unit system to automatically adjust its height based on real-time spatial data.
Bespoke Tooling Interfaces: We customize the top platform with integrated turntables, vacuum jigs, or specialized non-marking cradles bespoke to your specific large-component geometry.
[Aerospace] – Large-Scale Fuselage and Wing Section Assembly
The Challenge: Aligning and docking 50-ton aircraft segments where multi-point vertical stability is required for riveting and bolting.
Gradin Solution: The Gradin 5-Unit Synchronized Lift provides a vibration-free vertical transition, ensuring that large fuselage sections are held with sub-millimeter precision across the entire 5-point footprint.
[Wind Energy] – Tower and Nacelle Component Integration
The Challenge: Handling massive tower sections or heavy internal components where load centers are heavily offset and high-tonnage stability is non-negotiable.
Gradin Solution: We customize the FEA-reinforced columns to provide the extreme tonnage required. Our proportional control ensures components are positioned perfectly for ergonomic bolting at height.
[Heavy Industry] – Multi-Story Power Plant Core Assembly
The Challenge: Moving entire industrial turbine cores or large electrical transformers between production levels in restricted factory bays.
Gradin Solution: Acting as a high-capacity vertical link, the Gradin 5-Unit Synchronized Lift replaces unpredictable crane-lifts with a standardized, precision engineering operation, optimizing throughput and safety.
Redundant Safety Architecture and Multi-Point Monitoring Logic
Safety in high-reach, high-tonnage vertical movement is our most critical engineering priority.
Hydraulic Fail-Safe: Every unit is integrated with redundant velocity fuses and anti-burst valves that lock all 5 units instantly if a pressure drop is detected.
Active Perimeter Protection: We offer synchronized safety interlocking with perimeter laser scanners and light curtains—the system executes a controlled halt if an operator enters the hazard zone.
Load-Center Monitoring: Integrated load cells provide constant feedback on weight distribution across all 5 columns, ensuring that the system protects your personnel and your high-value assets throughout every cycle.
Untuk seri tugas berat ini, kami dapat merekayasa kapasitas beban hingga [300] ton, dengan dimensi platform dan ketinggian pengangkatan yang disesuaikan dengan lingkungan operasional Anda. Persyaratan yang melebihi matriks teknik standar kami akan menjalani Analisis Elemen Hingga (FEA) oleh tim teknik kami untuk memastikan kelayakan struktural sebelum mengajukan solusi.
Untuk memulai proposal rekayasa, mohon berikan data dasar berikut ini:
Kapasitas Beban Terukur
Ketinggian Pengangkatan Maksimum & Ketinggian Tertutup
Dimensi Platform (L x W)
Siklus Tugas (misalnya, siklus operasional per jam/hari)
Kondisi Lingkungan (misalnya, di dalam/luar ruangan, pencucian, tahan ledakan)
Batasan kedalaman lubang atau jarak bebas di atas kepala
Ya. Sistem kontrol dapat dilengkapi dengan protokol komunikasi standar (misalnya, Profinet, Modbus, Ethernet/IP) yang menggunakan [Siemens / Allen-Bradley / Omron] PLC. Hal ini memastikan sinkronisasi sinyal I/O yang mulus dengan konveyor hulu/hilir, unit AGV/AMR, dan ruang kontrol pusat Anda.
Setiap unit khusus menjalani Uji Penerimaan Pabrik (FAT) wajib sebelum pengiriman. Ini termasuk pengujian operasional berkelanjutan pada beban pengenal 100%, pengujian beban berlebih statis di [120% / 125%] kapasitas, dan pemicuan fisik dari semua kunci pengaman mekanis anti jatuh dan hidraulik. Dokumentasi FAT dan bukti video disertakan dalam paket rekayasa Anda.
Setelah persetujuan akhir dari gambar General Arrangement (GA), waktu tunggu produksi biasanya 4 hingga 8 minggu. Komponen struktural berukuran besar direkayasa dengan desain modular agar sesuai dengan kontainer pengiriman standar (20FT / 40HQ). Perakitan di tempat menggunakan koneksi flensa baut yang telah direkayasa sebelumnya dan colokan penerbangan tugas berat, yang secara ketat menghilangkan kebutuhan akan pengelasan di lapangan.
Kami menyediakan standar [12/24]-Garansi satu bulan yang mencakup rangka struktural dan komponen hidraulik/listrik utama. Untuk meminimalkan waktu henti operasional, satu set lengkap bahan habis pakai standar (misalnya, kit segel silinder, sakelar perjalanan, relai) dikirimkan bersama peralatan Anda. Selama masa garansi, suku cadang pengganti untuk kegagalan yang bukan disebabkan oleh manusia dikirim melalui pengiriman udara prioritas (DHL/FedEx) dalam waktu 48 jam.
Di luar garansi, kami menjamin dukungan teknik seumur hidup. Gambar CAD, skema kelistrikan, dan BOM (Bill of Material) peralatan khusus Anda diarsipkan secara permanen dalam sistem kami. Hal ini memastikan Anda menerima pemecahan masalah jarak jauh tanpa gangguan, panduan pemeliharaan, dan pencocokan suku cadang yang tepat untuk seluruh siklus hidup peralatan.
🔒 Aman & Rahasia: Proposal teknis dan desain 3D Anda akan siap dalam 2 jam.
Gradin Machinery adalah produsen terkemuka yang berspesialisasi dalam platform kerja udara dan solusi pengangkatan hidrolik. Dengan sertifikasi ISO & CE, kami menyediakan peralatan yang aman, andal, dan disesuaikan untuk kebutuhan industri global
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