Lift Bolak-balik Skala Besar untuk Pabrik Makanan - Konveyor Vertikal Sanitasi Food Grade

Nama Produk: Large-scale Reciprocating Lift
Model Produk: Gradin FRL Series
Kapasitas Beban: 500kg–5000kg (Customizable)
Product Description: This Large-scale Reciprocating Lift for Food Factories is a professional food-grade large-load vertical cyclic conveying equipment, specially developed for food processing workshops, food packaging lines and cold storage logistics scenarios. Different from ordinary industrial lifts, the whole machine adopts food-grade sanitary design, with anti-corrosion, dust-free and easy-to-clean features, fully complying with food production safety and hygiene specifications. Equipped with an optimized heavy-duty reciprocating transmission structure, it supports large-volume, high-frequency and long-duration cyclic conveying of boxed food, bagged raw materials, finished food products and packaging accessories. It realizes stable vertical material transfer between multi-layer production lines and three-dimensional warehouses, effectively solving the problems of low efficiency and cross-contamination risks of traditional manual and intermittent conveying methods. With intelligent PLC automatic control and multiple safety protection mechanisms, it ensures continuous, efficient and safe unmanned operation in food factory production environments.
  • Respon Cepat: Konsultasi teknik ahli sejak hari pertama.
  • Proses yang Terbukti: Ketepatan dari konsep awal hingga persetujuan klien akhir.
  • Kualitas Bersertifikat: Sesuai dengan standar keselamatan khusus industri ISO/CE.
  • Nilai Langsung: Harga yang transparan dan langsung dari pabrik untuk solusi yang dipesan lebih dahulu.
  • Dukungan Seumur Hidup: Bantuan teknis untuk produk seluruh masa operasional.

Spesifikasi Teknis & Fitur Utama

Spesifikasi & Konfigurasi

Parameter Item
Spesifikasi Teknis
Model Produk
Gradin FRL Series
Kapasitas Beban Terukur
500kg–5000kg (Customizable for large load specifications)
Lifting Stroke Range
1000mm–8000mm (Customizable multi-layer lifting height)
Working Platform Size
Custom large-size platform, adaptable to food cartons, bags and bulk packaging materials
Operating Speed
10–30m/min (Stepless speed regulation, adjustable according to food conveying rhythm)
Repetitive Positioning Accuracy
±1mm, ensuring accurate docking with food production lines and conveyor belts
Transmission Drive Mode
Heavy-duty chain drive + servo precision drive, stable and low-noise operation
Operation Mode
Automatic reciprocating cycle / Single lifting / Manual jogging / linkage with production line
Conveying Form
Support Z-type, C-type and multi-directional inlet and outlet layout, flexible line docking
Continuous Working Capacity
24-hour high-frequency stable cyclic operation, suitable for uninterrupted food production
Sistem Kontrol
Industrial PLC intelligent control + touch screen operation, support one-key automatic operation
Communication Interface
Support MODBUS/Ethernet, compatible with food factory MES and automated assembly line system docking
Catu Daya
380V/220V 50/60Hz industrial power supply
Main Material
Food-grade 304 stainless steel + anti-corrosion carbon steel frame, polished and sterile treatment
Sanitary Design
Smooth and seamless surface, no dead corners for dirt accumulation, easy to clean and disinfect
Safety Protection Configuration
Overload protection, upper and lower limit stop, emergency stop cut-off, anti-collision protection, fault alarm, food-grade anti-fall baffle
Operating Environment
Adaptable to normal temperature workshop, constant temperature workshop and low-temperature cold storage environment
Customizable Items
Load capacity, lifting height, platform size, conveying speed, inlet and outlet direction, sanitary configuration

Detail

Fitur Produk

Food-Grade Sanitary Structure
The whole machine adopts 304 stainless steel sanitary design with smooth seamless surface and no dust accumulation dead corners. It supports daily water washing and disinfection cleaning, effectively avoiding food residue retention and bacterial growth, fully meeting the strict hygiene and safety standards of food processing factories.
Large-Load & High-Throughput Conveying
Optimized heavy-duty frame and transmission structure realize large-load stable lifting and high-frequency cyclic conveying, which can efficiently transport boxed, bagged and tray-packed food materials in batches, greatly improving the vertical logistics efficiency of food production lines.
Stable & Gentle Material Transportation
Equipped with buffer stabilization and low-vibration transmission technology, the equipment runs smoothly without jitter and impact during lifting and reciprocating operation, avoiding damage, extrusion and deformation of fragile food packaging and finished products.
Flexible Layout & Strong Compatibility
Supports multiple conveying layouts such as Z-type and C-type, adapting to different food factory workshop layouts and production line heights. It can be seamlessly connected with belt conveyors, roller conveyors and automated packaging lines with strong matching performance.
24-Hour Continuous Stable Operation
Adopts industrial-grade durable transmission components and anti-fatigue structural design, which can adapt to long-term uninterrupted high-frequency operation of food factories, with low failure rate and stable operation performance.
Intelligent & Safe Operation
Equipped with full-range safety protection devices and intelligent fault self-detection function, it can automatically alarm and stop in case of abnormal conditions. The intelligent control system realizes unattended automatic cyclic conveying, reducing manual intervention and operational risks.

Skenario aplikasi & Vedio

1. Food Processing & Production Workshop
Suitable for cyclic vertical conveying of raw food materials, semi-finished products and finished products in food processing workshops. The food-grade sanitary structure ensures no cross-contamination during the conveying process, meeting the hygiene requirements of baked food, snack food, grain and oil processing production lines.
2. Food Packaging & Finishing Line
Applied to the height conversion and cyclic turnover of boxed, bagged and canned finished food in automated packaging lines. High-efficiency reciprocating operation matches the high-speed production rhythm of food packaging, improving the overall automation level of the packaging workshop.
3. Food Cold Storage & Constant Temperature Warehouse
Adaptable to low-temperature cold storage and constant temperature fresh-keeping warehouse environments for food storage and turnover. The anti-corrosion and low-temperature resistant structure ensures stable operation in humid and low-temperature environments, realizing efficient vertical warehousing and outgoing logistics of food materials.
4. Beverage & Dairy Manufacturing Industry
Used for cyclic conveying of bottled beverages, cartoned dairy products and liquid food packaging materials. The stable and gentle conveying performance prevents liquid shaking and packaging damage, meeting the refined production and logistics requirements of the beverage and dairy industry.
5. Large Food Factory Logistics Distribution
Ideal for multi-layer three-dimensional logistics conveying of large-scale food factories and processing bases. It realizes efficient cyclic turnover of materials between production floors and warehouse areas, saves workshop space, reduces manual handling costs, and improves the overall operational efficiency of factory logistics.

Foto Produk

Kepatuhan terhadap Standar Global

Solusi Khusus Gradin

Untuk seri tugas berat ini, kami dapat merekayasa kapasitas beban hingga [300] ton, dengan dimensi platform dan ketinggian pengangkatan yang disesuaikan dengan lingkungan operasional Anda. Persyaratan yang melebihi matriks teknik standar kami akan menjalani Analisis Elemen Hingga (FEA) oleh tim teknik kami untuk memastikan kelayakan struktural sebelum mengajukan solusi.

Untuk memulai proposal rekayasa, mohon berikan data dasar berikut ini:

  • Kapasitas Beban Terukur

  • Ketinggian Pengangkatan Maksimum & Ketinggian Tertutup

  • Dimensi Platform (L x W)

  • Siklus Tugas (misalnya, siklus operasional per jam/hari)

  • Kondisi Lingkungan (misalnya, di dalam/luar ruangan, pencucian, tahan ledakan)

  • Batasan kedalaman lubang atau jarak bebas di atas kepala

Ya. Sistem kontrol dapat dilengkapi dengan protokol komunikasi standar (misalnya, Profinet, Modbus, Ethernet/IP) yang menggunakan [Siemens / Allen-Bradley / Omron] PLC. Hal ini memastikan sinkronisasi sinyal I/O yang mulus dengan konveyor hulu/hilir, unit AGV/AMR, dan ruang kontrol pusat Anda.

Setiap unit khusus menjalani Uji Penerimaan Pabrik (FAT) wajib sebelum pengiriman. Ini termasuk pengujian operasional berkelanjutan pada beban pengenal 100%, pengujian beban berlebih statis di [120% / 125%] kapasitas, dan pemicuan fisik dari semua kunci pengaman mekanis anti jatuh dan hidraulik. Dokumentasi FAT dan bukti video disertakan dalam paket rekayasa Anda.

Setelah persetujuan akhir dari gambar General Arrangement (GA), waktu tunggu produksi biasanya 4 hingga 8 minggu. Komponen struktural berukuran besar direkayasa dengan desain modular agar sesuai dengan kontainer pengiriman standar (20FT / 40HQ). Perakitan di tempat menggunakan koneksi flensa baut yang telah direkayasa sebelumnya dan colokan penerbangan tugas berat, yang secara ketat menghilangkan kebutuhan akan pengelasan di lapangan.

Kami menyediakan standar [12/24]-Garansi satu bulan yang mencakup rangka struktural dan komponen hidraulik/listrik utama. Untuk meminimalkan waktu henti operasional, satu set lengkap bahan habis pakai standar (misalnya, kit segel silinder, sakelar perjalanan, relai) dikirimkan bersama peralatan Anda. Selama masa garansi, suku cadang pengganti untuk kegagalan yang bukan disebabkan oleh manusia dikirim melalui pengiriman udara prioritas (DHL/FedEx) dalam waktu 48 jam.

Di luar garansi, kami menjamin dukungan teknik seumur hidup. Gambar CAD, skema kelistrikan, dan BOM (Bill of Material) peralatan khusus Anda diarsipkan secara permanen dalam sistem kami. Hal ini memastikan Anda menerima pemecahan masalah jarak jauh tanpa gangguan, panduan pemeliharaan, dan pencocokan suku cadang yang tepat untuk seluruh siklus hidup peralatan.

Studi Kasus Terkait

Gradin-Dipesan-Di luar ruangan-Tertutup-Lift-Tahan Cuaca-Terpasang-Terpasang-Terpisah-Konveyor

Lift Tertutup Luar Ruangan Gradin 5T

Meningkatkan Throughput Vertikal: Integrasi Pengangkat Lengan Garpu Khusus Mengoptimalkan Logistik dengan Kepadatan Tinggi

Gradin-Dipesan-Sinkron-Scissor-Lift-Tugas-Berat-ETO-Teknik

Platform Gunting Tersinkronisasi 80 Ton Menghilangkan Defleksi Struktural

Lift & Tilter Tipe Roller Khusus Merampingkan Pemrosesan Material Berat di Australia