VRC Poros Ganda Multi-Poros Otomatis

Product Name: Automated Multi-Stop Twin-Shaft VRC

Product Model: Gradin MTSV Series

Load Capacity: 600 – 7500kg (Customization Available)

This twin-shaft Vertical Reciprocating Conveyor (VRC) system is an advanced logistics solution engineered for high-throughput, multi-story industrial facilities. Featuring two parallel lifting units with multiple floor-stop capabilities, it facilitates simultaneous vertical material flow across four levels. The system is fully integrated with automated roller conveyors and high-speed roll-up doors, ensuring seamless synchronization with automated guided vehicles (AGVs) or production lines. Each system is customized to specific building heights and throughput requirements, providing a robust, high-capacity vertical link for intelligent manufacturing and distribution centers.

  • Respon Cepat: Konsultasi teknik ahli sejak hari pertama.
  • Proses yang Terbukti: Ketepatan dari konsep awal hingga persetujuan klien akhir.
  • Kualitas Bersertifikat: Sesuai dengan standar keselamatan khusus industri ISO/CE.
  • Nilai Langsung: Harga yang transparan dan langsung dari pabrik untuk solusi yang dipesan lebih dahulu.
  • Dukungan Seumur Hidup: Bantuan teknis untuk produk seluruh masa operasional.

Spesifikasi Teknis & Fitur Utama

Spesifikasi & Konfigurasi

Parameter Unit Kisaran Standar Opsi Kustomisasi
Number of Lifting Shafts pcs 2 (Twin-shaft) Multi-shaft configurations available
Rated Capacity (per shaft) kg 1,000 / 2,000 / 5,000 Custom designed for heavy industrial loads
Number of Floor Stops levels 2 – 6 Stops Tailored to building floor count
Max. Vertical Travel mm 5,000 – 25,000 Configurable to plant/warehouse height
Kecepatan Pengangkatan m / mnt 6 – 15 VFD-controlled high-speed options
Dimensi Platform mm 2,000 x 2,000 Dimensions tailored to pallet or AGV size
Integrated Conveyor Type - Power Roller Conveyor Belt, chain, or heavy-duty slat conveyors
Access Door Type - High-speed Roll-up Vertical acting or bi-parting industrial doors
Arsitektur Kontrol - Centralized PLC Full WMS/MES integration via Profinet/Ethernet
Sistem Keamanan - Mechanical Safety Cams Redundant sensors, light curtains, and interlocks

Detail

Fitur Produk

  • High-Throughput Twin-Shaft Configuration: Features two parallel lifting shafts that can operate independently or in synchronization, doubling the vertical transport capacity and providing operational redundancy for critical production lines.

  • Multi-Stop Precision Control: Engineered for multi-level accessibility (as shown with 4 stops), utilizing high-resolution encoders and laser sensors to ensure precise floor-level alignment at every elevation.

  • Fully Automated Conveyor Integration: Each landing level is equipped with synchronized power roller conveyors and safety barriers, enabling fully automated “hands-off” material transfer between the lift and floor-level logistics systems.

  • High-Speed Industrial Roll-up Doors: Integrated with automated rapid-acting doors at each port to ensure personnel safety, environmental isolation, and protection against dust or noise during high-speed carriage travel.

  • Advanced PLC System Integration: Centralized control architecture supports full integration with factory-wide WMS/MES systems, featuring localized HMI touchscreens and signal towers at every floor for real-time status monitoring.

  • Integrated Maintenance Architecture: Includes structural staircases, safety handrails, and an elevated top-level catwalk, providing safe and convenient access for technical inspections and routine maintenance of the drive systems.

  • Fail-Safe Mechanical Safety Cams: Equipped with heavy-duty safety gear that instantly locks the carriage to the guide rails in the event of a lifting medium failure, meeting rigorous international industrial safety standards.

Skenario aplikasi & Vedio

  • Smart Multi-Level Factories: Provides a high-efficiency vertical link between multiple production floors, enabling the automated transfer of materials from raw storage to final assembly stages.

  • High-Throughput Distribution Centers: Ideal for 24/7 logistics hubs where two independent lifting shafts ensure continuous flow and redundancy for pallet or bin transport across 4+ levels.

  • Automotive Tier-1 Manufacturing: Facilitates the movement of heavy automotive sub-assemblies or engines between different elevation-based testing and assembly stations.

  • AGV/AMR Vertical Integration: The automated conveyor beds are designed to interface perfectly with mobile robots, allowing for a fully unmanned vertical and horizontal material handling loop.

  • E-commerce Fulfillment Hubs: Supports high-cadence picking and sorting operations by moving large volumes of totes or parcels between multi-story mezzanine floors and shipping docks.

  • Pharmaceutical & High-Value Cargo Handling: The enclosed design and rapid doors protect sensitive materials from environmental exposure while maintaining high-speed throughput.

Foto Produk

Kepatuhan terhadap Standar Global

Solusi Khusus Gradin

Untuk seri tugas berat ini, kami dapat merekayasa kapasitas beban hingga [300] ton, dengan dimensi platform dan ketinggian pengangkatan yang disesuaikan dengan lingkungan operasional Anda. Persyaratan yang melebihi matriks teknik standar kami akan menjalani Analisis Elemen Hingga (FEA) oleh tim teknik kami untuk memastikan kelayakan struktural sebelum mengajukan solusi.

Untuk memulai proposal rekayasa, mohon berikan data dasar berikut ini:

  • Kapasitas Beban Terukur

  • Ketinggian Pengangkatan Maksimum & Ketinggian Tertutup

  • Dimensi Platform (L x W)

  • Siklus Tugas (misalnya, siklus operasional per jam/hari)

  • Kondisi Lingkungan (misalnya, di dalam/luar ruangan, pencucian, tahan ledakan)

  • Batasan kedalaman lubang atau jarak bebas di atas kepala

Ya. Sistem kontrol dapat dilengkapi dengan protokol komunikasi standar (misalnya, Profinet, Modbus, Ethernet/IP) yang menggunakan [Siemens / Allen-Bradley / Omron] PLC. Hal ini memastikan sinkronisasi sinyal I/O yang mulus dengan konveyor hulu/hilir, unit AGV/AMR, dan ruang kontrol pusat Anda.

Setiap unit khusus menjalani Uji Penerimaan Pabrik (FAT) wajib sebelum pengiriman. Ini termasuk pengujian operasional berkelanjutan pada beban pengenal 100%, pengujian beban berlebih statis di [120% / 125%] kapasitas, dan pemicuan fisik dari semua kunci pengaman mekanis anti jatuh dan hidraulik. Dokumentasi FAT dan bukti video disertakan dalam paket rekayasa Anda.

Setelah persetujuan akhir dari gambar General Arrangement (GA), waktu tunggu produksi biasanya 4 hingga 8 minggu. Komponen struktural berukuran besar direkayasa dengan desain modular agar sesuai dengan kontainer pengiriman standar (20FT / 40HQ). Perakitan di tempat menggunakan koneksi flensa baut yang telah direkayasa sebelumnya dan colokan penerbangan tugas berat, yang secara ketat menghilangkan kebutuhan akan pengelasan di lapangan.

Kami menyediakan standar [12/24]-Garansi satu bulan yang mencakup rangka struktural dan komponen hidraulik/listrik utama. Untuk meminimalkan waktu henti operasional, satu set lengkap bahan habis pakai standar (misalnya, kit segel silinder, sakelar perjalanan, relai) dikirimkan bersama peralatan Anda. Selama masa garansi, suku cadang pengganti untuk kegagalan yang bukan disebabkan oleh manusia dikirim melalui pengiriman udara prioritas (DHL/FedEx) dalam waktu 48 jam.

Di luar garansi, kami menjamin dukungan teknik seumur hidup. Gambar CAD, skema kelistrikan, dan BOM (Bill of Material) peralatan khusus Anda diarsipkan secara permanen dalam sistem kami. Hal ini memastikan Anda menerima pemecahan masalah jarak jauh tanpa gangguan, panduan pemeliharaan, dan pencocokan suku cadang yang tepat untuk seluruh siklus hidup peralatan.

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