Product Name: Automated Multi-Stop Twin-Shaft VRC
Product Model: Gradin MTSV Series
Load Capacity: 600 – 7500kg (Customization Available)
This twin-shaft Vertical Reciprocating Conveyor (VRC) system is an advanced logistics solution engineered for high-throughput, multi-story industrial facilities. Featuring two parallel lifting units with multiple floor-stop capabilities, it facilitates simultaneous vertical material flow across four levels. The system is fully integrated with automated roller conveyors and high-speed roll-up doors, ensuring seamless synchronization with automated guided vehicles (AGVs) or production lines. Each system is customized to specific building heights and throughput requirements, providing a robust, high-capacity vertical link for intelligent manufacturing and distribution centers.
| Parameter | Unit | Kisaran Standar | Opsi Kustomisasi |
| Number of Lifting Shafts | pcs | 2 (Twin-shaft) | Multi-shaft configurations available |
| Rated Capacity (per shaft) | kg | 1,000 / 2,000 / 5,000 | Custom designed for heavy industrial loads |
| Number of Floor Stops | levels | 2 – 6 Stops | Tailored to building floor count |
| Max. Vertical Travel | mm | 5,000 – 25,000 | Configurable to plant/warehouse height |
| Kecepatan Pengangkatan | m / mnt | 6 – 15 | VFD-controlled high-speed options |
| Dimensi Platform | mm | 2,000 x 2,000 | Dimensions tailored to pallet or AGV size |
| Integrated Conveyor Type | - | Power Roller Conveyor | Belt, chain, or heavy-duty slat conveyors |
| Access Door Type | - | High-speed Roll-up | Vertical acting or bi-parting industrial doors |
| Arsitektur Kontrol | - | Centralized PLC | Full WMS/MES integration via Profinet/Ethernet |
| Sistem Keamanan | - | Mechanical Safety Cams | Redundant sensors, light curtains, and interlocks |
High-Throughput Twin-Shaft Configuration: Features two parallel lifting shafts that can operate independently or in synchronization, doubling the vertical transport capacity and providing operational redundancy for critical production lines.
Multi-Stop Precision Control: Engineered for multi-level accessibility (as shown with 4 stops), utilizing high-resolution encoders and laser sensors to ensure precise floor-level alignment at every elevation.
Fully Automated Conveyor Integration: Each landing level is equipped with synchronized power roller conveyors and safety barriers, enabling fully automated “hands-off” material transfer between the lift and floor-level logistics systems.
High-Speed Industrial Roll-up Doors: Integrated with automated rapid-acting doors at each port to ensure personnel safety, environmental isolation, and protection against dust or noise during high-speed carriage travel.
Advanced PLC System Integration: Centralized control architecture supports full integration with factory-wide WMS/MES systems, featuring localized HMI touchscreens and signal towers at every floor for real-time status monitoring.
Integrated Maintenance Architecture: Includes structural staircases, safety handrails, and an elevated top-level catwalk, providing safe and convenient access for technical inspections and routine maintenance of the drive systems.
Fail-Safe Mechanical Safety Cams: Equipped with heavy-duty safety gear that instantly locks the carriage to the guide rails in the event of a lifting medium failure, meeting rigorous international industrial safety standards.
Smart Multi-Level Factories: Provides a high-efficiency vertical link between multiple production floors, enabling the automated transfer of materials from raw storage to final assembly stages.
High-Throughput Distribution Centers: Ideal for 24/7 logistics hubs where two independent lifting shafts ensure continuous flow and redundancy for pallet or bin transport across 4+ levels.
Automotive Tier-1 Manufacturing: Facilitates the movement of heavy automotive sub-assemblies or engines between different elevation-based testing and assembly stations.
AGV/AMR Vertical Integration: The automated conveyor beds are designed to interface perfectly with mobile robots, allowing for a fully unmanned vertical and horizontal material handling loop.
E-commerce Fulfillment Hubs: Supports high-cadence picking and sorting operations by moving large volumes of totes or parcels between multi-story mezzanine floors and shipping docks.
Pharmaceutical & High-Value Cargo Handling: The enclosed design and rapid doors protect sensitive materials from environmental exposure while maintaining high-speed throughput.
Untuk seri tugas berat ini, kami dapat merekayasa kapasitas beban hingga [300] ton, dengan dimensi platform dan ketinggian pengangkatan yang disesuaikan dengan lingkungan operasional Anda. Persyaratan yang melebihi matriks teknik standar kami akan menjalani Analisis Elemen Hingga (FEA) oleh tim teknik kami untuk memastikan kelayakan struktural sebelum mengajukan solusi.
Untuk memulai proposal rekayasa, mohon berikan data dasar berikut ini:
Kapasitas Beban Terukur
Ketinggian Pengangkatan Maksimum & Ketinggian Tertutup
Dimensi Platform (L x W)
Siklus Tugas (misalnya, siklus operasional per jam/hari)
Kondisi Lingkungan (misalnya, di dalam/luar ruangan, pencucian, tahan ledakan)
Batasan kedalaman lubang atau jarak bebas di atas kepala
Ya. Sistem kontrol dapat dilengkapi dengan protokol komunikasi standar (misalnya, Profinet, Modbus, Ethernet/IP) yang menggunakan [Siemens / Allen-Bradley / Omron] PLC. Hal ini memastikan sinkronisasi sinyal I/O yang mulus dengan konveyor hulu/hilir, unit AGV/AMR, dan ruang kontrol pusat Anda.
Setiap unit khusus menjalani Uji Penerimaan Pabrik (FAT) wajib sebelum pengiriman. Ini termasuk pengujian operasional berkelanjutan pada beban pengenal 100%, pengujian beban berlebih statis di [120% / 125%] kapasitas, dan pemicuan fisik dari semua kunci pengaman mekanis anti jatuh dan hidraulik. Dokumentasi FAT dan bukti video disertakan dalam paket rekayasa Anda.
Setelah persetujuan akhir dari gambar General Arrangement (GA), waktu tunggu produksi biasanya 4 hingga 8 minggu. Komponen struktural berukuran besar direkayasa dengan desain modular agar sesuai dengan kontainer pengiriman standar (20FT / 40HQ). Perakitan di tempat menggunakan koneksi flensa baut yang telah direkayasa sebelumnya dan colokan penerbangan tugas berat, yang secara ketat menghilangkan kebutuhan akan pengelasan di lapangan.
Kami menyediakan standar [12/24]-Garansi satu bulan yang mencakup rangka struktural dan komponen hidraulik/listrik utama. Untuk meminimalkan waktu henti operasional, satu set lengkap bahan habis pakai standar (misalnya, kit segel silinder, sakelar perjalanan, relai) dikirimkan bersama peralatan Anda. Selama masa garansi, suku cadang pengganti untuk kegagalan yang bukan disebabkan oleh manusia dikirim melalui pengiriman udara prioritas (DHL/FedEx) dalam waktu 48 jam.
Di luar garansi, kami menjamin dukungan teknik seumur hidup. Gambar CAD, skema kelistrikan, dan BOM (Bill of Material) peralatan khusus Anda diarsipkan secara permanen dalam sistem kami. Hal ini memastikan Anda menerima pemecahan masalah jarak jauh tanpa gangguan, panduan pemeliharaan, dan pencocokan suku cadang yang tepat untuk seluruh siklus hidup peralatan.
🔒 Aman & Rahasia: Proposal teknis dan desain 3D Anda akan siap dalam 2 jam.
Gradin Machinery adalah produsen terkemuka yang berspesialisasi dalam platform kerja udara dan solusi pengangkatan hidrolik. Dengan sertifikasi ISO & CE, kami menyediakan peralatan yang aman, andal, dan disesuaikan untuk kebutuhan industri global
Hak Cipta ©2026 GRADIN Mesin. Semua Hak Cipta Dilindungi Undang-Undang