This Heavy-Duty Inductive AGV Cart acts as a high-capacity autonomous transport shuttle designed for the reliable movement of massive payloads along a fixed wire-guided path. Built by Gradin as a custom engineered-to-order (ETO) solution, the vehicle utilizes electromagnetic inductive sensors to follow a wire embedded in the facility floor, a navigation method chosen for its extreme reliability in environments with heavy metal interference or high dust levels. Engineered to support rigorous 24/7 duty cycles, the cart features a reinforced steel chassis and high-torque electric motors capable of transporting multi-ton workpieces with consistent accuracy. The system includes programmable PLC logic to manage complex stop sequences and is equipped with multi-zone safety scanners to ensure a secure interface with human workers and other machinery. By providing a stable, vibration-free logistical bridge for heavy raw materials or finished products, this Inductive AGV Cart eliminates the variability of manual transport and optimizes the predictable flow of goods across the production floor.
| Technical Category | Key Parameters | Standard Reference | Gradin Bespoke Options (ETO) |
| I. Core Performance | Rated Payload Capacity | 20,000 kg (20 Tons) | Scalable up to 150,000kg (150T+) |
| Guidance Technology | Magnetic / Electromagnetic | Bespoke Multi-Path Inductive Logic | |
| Travel Speed | 20 m/min (Full Load) | Adjustable VFD Speed up to 60 m/min | |
| Positioning Accuracy | ± 10 mm | High-Precision Station Docking (± 3 mm) | |
| II. Structural & Material | Chassis Engineering | Welded Carbon Steel | FEA-Optimized High-Tensile Box Section |
| Steering Technology | Differential / Multi-Axle | Synchronized Multi-Module All-Wheel Steer | |
| Platform Surface | Reinforced Steel Plate | Motorized Rollers / Turntables / Custom Jigs | |
| Surface Treatment | Industrial Powder Coat | C5-M Corrosion-Resistant / Foundry Grade | |
| III. Control & Intelligence | Control System (PLC) | Siemens S7-1200 | Siemens S7-1500 / Allen Bradley / 5G |
| Inductive Sensor Logic | High-Sensitivity Arrays | Anti-Interference Shielded Sensors | |
| Protocolo de comunicação | Industrial Wi-Fi | Profinet / EtherCAT / MQTT Integration | |
| System Connectivity | Standalone | Full WMS / MES / Industry 4.0 Integration | |
| IV. Environment & Safety | Operating Temperature | -10°C to +40°C | Extreme Heat (+80°C) or Cold Storage |
| Safety Sensors | Laser Scanners | 360° Safety Perimeter / Dynamic Muting | |
| Emergency Measures | Dynamic Braking | Fail-Safe Electromagnetic Load Locking | |
| Compliance Standard | CE / ISO 3691-4 | Full OSHA / ASME / AS3000 Compliance |
High-Reliability Inductive Guidance and Anti-Interference Logic
Traditional navigation systems often fail in industrial environments with high dust levels or complex obstructions. The Gradin Bespoke Inductive AGV Cart utilizes advanced electromagnetic or magnetic wire technology for consistent path-following.
Environmentally Resilient: Unlike laser navigation, induction-based logic is unaffected by steam, ambient light fluctuations, or high-dust foundry environments.
Precision Tracking: Our sensor arrays are shielded against industrial EMF, ensuring the cart follows floor-embedded paths with millimeter consistency across long-distance transfers.
Dynamic Route Complexity: We design multi-path logic that allows the cart to perform complex multi-station docking, ensuring that your high-tonnage materials are delivered to the exact production coordinate every time.
FEA-Validated Structural Integrity for 150-Ton Payload Dynamics
Lifting and transporting ultra-heavy industrial loads requires a frame engineered to manage massive bending moments and inertial forces. Every Gradin Bespoke Inductive AGV Cart is engineered using Finite Element Analysis (FEA) during the design phase.
Zero-Deflection Chassis: We utilize reinforced high-tensile steel structures specifically optimized for your payload’s center of gravity to ensure absolute stability during turns and emergency stops.
Multi-Axle Load Distribution: Our chassis engineering focuses on floor-loading protection, distributing massive weight across synchronized drive modules to prevent floor damage in your facility.
Torsional Stress Management: This engineering-first approach ensures the vehicle maintains absolute structural integrity during the high-torque startup and deceleration phases of 150T material transfer.
Industry 4.0 Connectivity and Fleet Management Integration
Heavy material handling must function as a synchronized node within a digital factory ecosystem. Every Gradin Bespoke Inductive AGV Cart features an open-architecture control system designed for full factory integration.
Real-Time Data Handshake: Through Profinet, EtherCAT, or 5G connectivity, the cart provides instant feedback on location, load distribution, and battery health to your Manufacturing Execution System (MES).
Autonomous Traffic Logic: Our control logic integrates with your Warehouse Management System, allowing for autonomous mission prioritization and traffic de-confliction in multi-AGV environments.
Predictive Maintenance Monitoring: The system tracks motor torque profiles and sensor health, providing the data needed to prevent unplanned downtime in high-stakes 24/7 automated facilities.
[Automotive Stamping] – Continuous Heavy Die and Coil Flow
The Challenge: Maneuvering 50-ton dies through press shops where lighting and floor space are restricted, making laser navigation unreliable.
Gradin Solution: O Gradin Heavy-Duty Inductive AGV follows a dedicated floor-path with zero risk of navigation loss. By performing a digital handshake with the press line, the cart ensures dies are aligned and ready for the next tool change, significantly reducing downtime.
[Steel & Metal Production] – High-Heat Slab and Ladle Transfer
The Challenge: Operating automated transport in areas with high radiant heat and metallic dust that obscures optical or laser-based navigation sensors.
Gradin Solution: Our bespoke inductive guidance systems are optimized for harsh foundry environments. With thermal shielding and sealed electronics, the cart navigates ladle-transfer bays with consistent, autonomous precision, ensuring safe and reliable molten-metal logistics.
[Power & Energy] – Massive Transformer and Turbine Logistics
The Challenge: Moving oversized, 100-ton components through narrow production bays with a requirement for vibration-free, stable transit.
Gradin Solution: Engineered with synchronized multi-module drive logic and high-capacity suspension. Our AGV carts ensure that delicate, multi-ton energy components are moved with absolute stability, maintaining structural integrity throughout the multi-stage assembly process.
Redundant Safety Architecture and High-Tonnage Inertia Management
Safety in an autonomous ultra-heavy industrial environment is our most critical engineering priority.
Multi-Layered Safety Perimeter: Every Gradin Bespoke Inductive AGV Cart is integrated with dual-laser scanners and ultrasonic sensor fusion that create programmable “warning” and “emergency stop” zones tailored to your aisle widths.
Fail-Safe Braking Systems: We utilize electromagnetic braking logic calibrated for the specific inertia of your maximum payload (up to 150T+), ensuring a controlled stop even in the rare event of a total power loss.
Intelligent Load Monitoring: The PLC features active load-stability logic, which monitors the cargo position in real-time and executes a controlled deceleration if any shift is detected, ensuring total compliance with global safety standards (ISO 3691-4).
Para essa série para serviços pesados, podemos projetar capacidades de carga de até [300] toneladas, com dimensões de plataforma e alturas de elevação personalizadas de acordo com seu envelope operacional. Os requisitos que excederem nossa matriz de engenharia padrão serão submetidos a uma análise de elementos finitos (FEA) por nossa equipe de engenharia para garantir a viabilidade estrutural antes de propor uma solução.
Para iniciar a proposta de engenharia, forneça os seguintes dados de linha de base:
Capacidade de carga nominal
Altura máxima de elevação e altura fechada
Dimensões da plataforma (C x L)
Ciclo de trabalho (por exemplo, ciclos operacionais por hora/dia)
Condições ambientais (por exemplo, interno/externo, lavagem, à prova de explosão)
Restrições de profundidade do poço ou de espaço aéreo
Sim. Os sistemas de controle podem ser equipados com protocolos de comunicação padrão (por exemplo, Profinet, Modbus, Ethernet/IP) utilizando [Siemens / Allen-Bradley / Omron]. PLCs. Isso garante uma sincronização perfeita do sinal de E/S com transportadores upstream/downstream, unidades AGV/AMR e sua sala de controle central.
Toda unidade personalizada passa por um teste obrigatório de aceitação de fábrica (FAT) antes do envio. Isso inclui testes operacionais contínuos com carga nominal de 100%, testes de sobrecarga estática com [120% / 125%] e o acionamento físico de todas as travas de segurança mecânicas antiqueda e hidráulicas. A documentação FAT e a prova de vídeo estão incluídas em seu pacote de engenharia.
Após a aprovação final dos desenhos de arranjo geral (GA), o prazo de fabricação normalmente é de 4 a 8 semanas. Os componentes estruturais de grandes dimensões são projetados com um design modular para caber em contêineres de transporte padrão (20FT/40HQ). A montagem no local utiliza conexões de flange aparafusadas pré-projetadas e plugues de aviação para serviços pesados, eliminando rigorosamente a necessidade de soldagem em campo.
Fornecemos um padrão [12/24]-A garantia de um mês cobre a estrutura e os principais componentes hidráulicos/elétricos. Para minimizar o tempo de inatividade operacional, um conjunto abrangente de consumíveis padrão (por exemplo, kits de vedação de cilindros, interruptores de deslocamento, relés) é enviado junto com o equipamento. Durante o período de garantia, as peças de reposição para falhas não induzidas por humanos são enviadas por frete aéreo prioritário (DHL/FedEx) em 48 horas.
Além da garantia, garantimos suporte de engenharia vitalício. Os desenhos CAD, os esquemas elétricos e a lista de materiais (BOM) do seu equipamento personalizado são arquivados permanentemente em nosso sistema. Isso garante que você receba solução remota ininterrupta de problemas, orientação de manutenção e correspondência exata de peças de reposição durante todo o ciclo de vida do equipamento.
Seguro e confidencial: Sua proposta técnica e seu projeto 3D estarão prontos em 2 horas.
A Gradin Machinery é um fabricante líder especializado em plataformas de trabalho aéreo e soluções de elevação hidráulica. Com certificações ISO e CE, fornecemos equipamentos seguros, confiáveis e personalizados para as necessidades industriais globais
Direitos autorais ©2026 GRADIN Maquinário. Todos os direitos reservados
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