CVC Kontinu 2000P / H

Nama Produk: 2000P/H Continuous Vertical Conveyor
Model Produk: Gradin CVC2000 Series
Hourly Capacity: 2000 Cases/Boxes Per Hour (Customizable)

This 2000P/H Continuous CVC acts as a high-velocity vertical lifter designed for the uninterrupted flow of goods between multiple facility levels. Built by Gradin as a custom engineered-to-order (ETO) solution, this system eliminates the wait times associated with traditional reciprocating lifts by utilizing a circulating chain of platforms to achieve a throughput of 2000 pieces per hour. Engineered for 24/7 high-intensity distribution and manufacturing environments, the CVC features high-precision drive synchronization to ensure a smooth, vibration-free transition from horizontal intake to vertical discharge. The system is designed with a compact footprint to maximize floor space and can be fully integrated into existing conveyor networks via PLC-based control logic. By providing a constant, high-speed vertical bridge for totes, cartons, or small pallets, this Continuous Vertical Conveyor ensures maximum logistical efficiency and eliminates bottlenecks in high-volume automated material handling lines.

  • Respon Cepat: Konsultasi teknik ahli sejak hari pertama.
  • Proses yang Terbukti: Ketepatan dari konsep awal hingga persetujuan klien akhir.
  • Kualitas Bersertifikat: Sesuai dengan standar keselamatan khusus industri ISO/CE.
  • Nilai Langsung: Harga yang transparan dan langsung dari pabrik untuk solusi yang dipesan lebih dahulu.
  • Dukungan Seumur Hidup: Bantuan teknis untuk produk seluruh masa operasional.

Spesifikasi Teknis & Fitur Utama

Spesifikasi & Konfigurasi

Kategori Teknis Key Parameters Referensi Standar Gradin Bespoke Options (ETO)
I. Core Performance Throughput Capacity 1,200 Pieces / Hour High-Speed Optimized (2,000 P/H+)
Rated Payload (per carrier) 50 kg (Reference) Scalable 5kg to 500kg per Platform
Vertical Travel (Height) 6,000 mm Variable travel up to 25,000 mm+
Raising/Lowering Mode Continuous Flow Z / C / S-Flow Configurations
II. Structural & Material Chain Engineering High-Tensile Steel Precision Alloy Chains (Low Elongation)
Main Frame Structure Welded Carbon Steel Modular Bolted / FEA-Optimized Mast
Platform Surface Fixed Steel Plate Integrated Rollers / Soft-Touch Belts
Surface Treatment Powder Coat Anti-Static / Cleanroom / Stainless Steel
III. Control & Logic Drive System AC Induction Motor Synchronized Servo Drive / SEW Eurodrive
Sistem Kontrol (PLC) Domestic Standard Siemens S7-1500 / Allen Bradley / Profinet
Positioning Feedback Optical Sensors Absolute Laser Timing / Pulse Encoders
System Connectivity Standalone Full WMS / MES / Industry 4.0 Integration
IV. Environment & Safety Operating Temperature -10°C to +40°C Cold Chain (-30°C) or Dust-Proof Grade
Safety Enclosure Wire Mesh Panels Full Sheet Metal / Acoustic Insulation
Emergency Measures Standard E-Stop Anti-Backrun Gears / Torque Limiters
Compliance Standard CE / ISO 9001 Full OSHA / ASME / AS3000 Compliance

Detail

Fitur Produk

Engineering Excellence of the Gradin Bespoke Continuous CVC

FEA-Validated Structural Integrity and Dynamic Stability
Operating at a tempo of 2,000 pieces per hour creates immense dynamic stress and repetitive mechanical vibration. Every Gradin Bespoke Continuous CVC undergoes rigorous Analisis Elemen Hingga (FEA) during the engineering phase to ensure the mast structure eliminates resonant frequencies.

  • Vibration Mitigation: We utilize reinforced box-section high-tensile steel designed to maintain zero-deflection at maximum carrier velocity.

  • Precision Chain Engineering: We integrate high-strength alloy chains that are pre-stretched to prevent operational elongation, ensuring the chain-pitch remains constant over millions of cycles.

  • Zero-Fatigue Pivotry: This engineering-first approach ensures a perfectly smooth vertical material flow 24/7, preventing product tipping and maintaining a zero-fatigue structural lifespan in high-intensity logistics centers.

Intelligent Servo-Driven Synchronization and High-Speed Timing
The success of a continuous vertical conveyor depends on the micro-second timing between horizontal induction and the rising vertical carriers. The Gradin Bespoke Continuous CVC utilizes advanced servo-drive technology and synchronized Siemens PLC logic.

  • Zero-Collision Handshake: Our control logic manages the in-feed timing with millimeter precision, eliminating the risk of product damage or system jams at peak throughput.

  • Dynamic Tact-Time Adjustment: Through Profinet or EtherCAT connectivity, the CVC can synchronize its speed in real-time with the production line tempo, acting as a high-speed “pulse” for your entire facility.

  • Soft-Start Micro-Step Control: The drive system is calibrated for ultra-smooth transitions, protecting sensitive electronics or fragile packaging from any inertial shock during vertical transit.

Modular Interface Design and Facility Integration
Modern manufacturing requires equipment that adapts to shifting material requirements. Every Gradin Bespoke Continuous CVC features an application-specific interface tailored to your facility’s DNA.

  • Bespoke Platform Geometries: We customize the carrier dimensions and surfaces with integrated motorized rollers or non-slip coatings bespoke to your specific tote or carton material.

  • Optimized Flow Layouts: Available in C, Z, or S-flow configurations to maximize your vertical floor space utilization and simplify floor-level horizontal logistics.

  • Industry 4.0 Connectivity: The system provides real-time data on throughput, carrier health, and energy consumption, integrating directly with your Sistem Manajemen Gudang (WMS) for fully automated material flow.

Skenario aplikasi & Vedio

Gradin Bespoke Continuous CVC Application Solutions

[E-commerce & Fulfillment] – High-Frequency Vertical Sortation

  • The Challenge: Moving thousands of bins per hour between multi-level picking mezzanines and packing floors with zero downtime.

  • Gradin Solution: The Gradin Bespoke Continuous CVC enables a non-stop vertical flow that eliminates the “waiting time” of standard reciprocating lifts, increasing facility shipping capacity by up to 60%.

[Food & Beverage] – Multi-Level Automated Palletizing

  • The Challenge: Moving finished cartons or crates to high-level palletizing robots in restricted, wash-down environments.

  • Gradin Solution: Engineered with stainless steel masts and wash-down grade components (IP66), our CVCs maintain high-tonnage performance in humid environments, ensuring total hygiene compliance and transparent data-tracking for every unit.

[Automotive & Electronics] – Just-in-Time (JIT) Parts Distribution

  • The Challenge: Transporting heavy automotive totes or sensitive electronic components between production floors without the risk of mechanical shock.

  • Gradin Solution: We customize the FEA-reinforced carriers with soft-touch materials and high-torque servo motors, providing a stable vertical link that integrates perfectly with your automated assembly line pulse.

Safety Standards of the Gradin Bespoke Continuous CVC

Redundant Safety Architecture and High-Speed Interference Monitoring
Safety in a high-velocity automated environment is our most critical engineering priority.

  • Laser Interference Detection: Every Gradin Bespoke Continuous CVC is integrated with active laser sensors at all ports that execute a controlled halt if a product is misaligned or an obstruction is detected.

  • Fail-Safe Mechanicals: We offer mechanical torque limiters and anti-backrun safety gears that lock the carrier chain instantly if a power fluctuation or mechanical deviation occurs.

  • Total Compliance: Our redundant safety-logic and acoustic-optic warning signals ensure that your custom vertical solution protects your personnel and high-value cargo while meeting global industrial safety standards (ISO/CE/OSHA).

Foto Produk

Kepatuhan terhadap Standar Global

Solusi Khusus Gradin

Untuk seri tugas berat ini, kami dapat merekayasa kapasitas beban hingga [300] ton, dengan dimensi platform dan ketinggian pengangkatan yang disesuaikan dengan lingkungan operasional Anda. Persyaratan yang melebihi matriks teknik standar kami akan menjalani Analisis Elemen Hingga (FEA) oleh tim teknik kami untuk memastikan kelayakan struktural sebelum mengajukan solusi.

Untuk memulai proposal rekayasa, mohon berikan data dasar berikut ini:

  • Kapasitas Beban Terukur

  • Ketinggian Pengangkatan Maksimum & Ketinggian Tertutup

  • Dimensi Platform (L x W)

  • Siklus Tugas (misalnya, siklus operasional per jam/hari)

  • Kondisi Lingkungan (misalnya, di dalam/luar ruangan, pencucian, tahan ledakan)

  • Batasan kedalaman lubang atau jarak bebas di atas kepala

Ya. Sistem kontrol dapat dilengkapi dengan protokol komunikasi standar (misalnya, Profinet, Modbus, Ethernet/IP) yang menggunakan [Siemens / Allen-Bradley / Omron] PLC. Hal ini memastikan sinkronisasi sinyal I/O yang mulus dengan konveyor hulu/hilir, unit AGV/AMR, dan ruang kontrol pusat Anda.

Setiap unit khusus menjalani Uji Penerimaan Pabrik (FAT) wajib sebelum pengiriman. Ini termasuk pengujian operasional berkelanjutan pada beban pengenal 100%, pengujian beban berlebih statis di [120% / 125%] kapasitas, dan pemicuan fisik dari semua kunci pengaman mekanis anti jatuh dan hidraulik. Dokumentasi FAT dan bukti video disertakan dalam paket rekayasa Anda.

Setelah persetujuan akhir dari gambar General Arrangement (GA), waktu tunggu produksi biasanya 4 hingga 8 minggu. Komponen struktural berukuran besar direkayasa dengan desain modular agar sesuai dengan kontainer pengiriman standar (20FT / 40HQ). Perakitan di tempat menggunakan koneksi flensa baut yang telah direkayasa sebelumnya dan colokan penerbangan tugas berat, yang secara ketat menghilangkan kebutuhan akan pengelasan di lapangan.

Kami menyediakan standar [12/24]-Garansi satu bulan yang mencakup rangka struktural dan komponen hidraulik/listrik utama. Untuk meminimalkan waktu henti operasional, satu set lengkap bahan habis pakai standar (misalnya, kit segel silinder, sakelar perjalanan, relai) dikirimkan bersama peralatan Anda. Selama masa garansi, suku cadang pengganti untuk kegagalan yang bukan disebabkan oleh manusia dikirim melalui pengiriman udara prioritas (DHL/FedEx) dalam waktu 48 jam.

Di luar garansi, kami menjamin dukungan teknik seumur hidup. Gambar CAD, skema kelistrikan, dan BOM (Bill of Material) peralatan khusus Anda diarsipkan secara permanen dalam sistem kami. Hal ini memastikan Anda menerima pemecahan masalah jarak jauh tanpa gangguan, panduan pemeliharaan, dan pencocokan suku cadang yang tepat untuk seluruh siklus hidup peralatan.

Studi Kasus Terkait

Gradin-Dipesan-Di luar ruangan-Tertutup-Lift-Tahan Cuaca-Terpasang-Terpasang-Terpisah-Konveyor

Lift Tertutup Luar Ruangan Gradin 5T

Meningkatkan Throughput Vertikal: Integrasi Pengangkat Lengan Garpu Khusus Mengoptimalkan Logistik dengan Kepadatan Tinggi

Gradin-Dipesan-Sinkron-Scissor-Lift-Tugas-Berat-ETO-Teknik

Platform Gunting Tersinkronisasi 80 Ton Menghilangkan Defleksi Struktural

Lift & Tilter Tipe Roller Khusus Merampingkan Pemrosesan Material Berat di Australia