This 2000P/H Continuous CVC acts as a high-velocity vertical lifter designed for the uninterrupted flow of goods between multiple facility levels. Built by Gradin as a custom engineered-to-order (ETO) solution, this system eliminates the wait times associated with traditional reciprocating lifts by utilizing a circulating chain of platforms to achieve a throughput of 2000 pieces per hour. Engineered for 24/7 high-intensity distribution and manufacturing environments, the CVC features high-precision drive synchronization to ensure a smooth, vibration-free transition from horizontal intake to vertical discharge. The system is designed with a compact footprint to maximize floor space and can be fully integrated into existing conveyor networks via PLC-based control logic. By providing a constant, high-speed vertical bridge for totes, cartons, or small pallets, this Continuous Vertical Conveyor ensures maximum logistical efficiency and eliminates bottlenecks in high-volume automated material handling lines.
| Technical Category | Key Parameters | Standard Reference | Gradin Bespoke Options (ETO) |
| I. Core Performance | Throughput Capacity | 1,200 Pieces / Hour | High-Speed Optimized (2,000 P/H+) |
| Rated Payload (per carrier) | 50 kg (Reference) | Scalable 5kg to 500kg per Platform | |
| Vertical Travel (Height) | 6.000 mm | Variable travel up to 25,000 mm+ | |
| Raising/Lowering Mode | Continuous Flow | Z / C / S-Flow Configurations | |
| II. Structural & Material | Chain Engineering | High-Tensile Steel | Precision Alloy Chains (Low Elongation) |
| Main Frame Structure | Welded Carbon Steel | Modular Bolted / FEA-Optimized Mast | |
| Platform Surface | Fixed Steel Plate | Integrated Rollers / Soft-Touch Belts | |
| Surface Treatment | Powder Coat | Anti-Static / Cleanroom / Stainless Steel | |
| III. Control & Logic | Drive System | AC Induction Motor | Synchronized Servo Drive / SEW Eurodrive |
| Control System (PLC) | Domestic Standard | Siemens S7-1500 / Allen Bradley / Profinet | |
| Positioning Feedback | Optical Sensors | Absolute Laser Timing / Pulse Encoders | |
| System Connectivity | Standalone | Full WMS / MES / Industry 4.0 Integration | |
| IV. Environment & Safety | Operating Temperature | -10°C to +40°C | Cold Chain (-30°C) or Dust-Proof Grade |
| Safety Enclosure | Wire Mesh Panels | Full Sheet Metal / Acoustic Insulation | |
| Emergency Measures | Standard E-Stop | Anti-Backrun Gears / Torque Limiters | |
| Compliance Standard | CE / ISO 9001 | Full OSHA / ASME / AS3000 Compliance |
FEA-Validated Structural Integrity and Dynamic Stability
Operating at a tempo of 2,000 pieces per hour creates immense dynamic stress and repetitive mechanical vibration. Every Gradin Bespoke Continuous CVC undergoes rigorous Finite Element Analysis (FEA) during the engineering phase to ensure the mast structure eliminates resonant frequencies.
Vibration Mitigation: We utilize reinforced box-section high-tensile steel designed to maintain zero-deflection at maximum carrier velocity.
Precision Chain Engineering: We integrate high-strength alloy chains that are pre-stretched to prevent operational elongation, ensuring the chain-pitch remains constant over millions of cycles.
Zero-Fatigue Pivotry: This engineering-first approach ensures a perfectly smooth vertical material flow 24/7, preventing product tipping and maintaining a zero-fatigue structural lifespan in high-intensity logistics centers.
Intelligent Servo-Driven Synchronization and High-Speed Timing
The success of a continuous vertical conveyor depends on the micro-second timing between horizontal induction and the rising vertical carriers. The Gradin Bespoke Continuous CVC utilizes advanced servo-drive technology and synchronized Siemens PLC logic.
Zero-Collision Handshake: Our control logic manages the in-feed timing with millimeter precision, eliminating the risk of product damage or system jams at peak throughput.
Dynamic Tact-Time Adjustment: Through Profinet or EtherCAT connectivity, the CVC can synchronize its speed in real-time with the production line tempo, acting as a high-speed “pulse” for your entire facility.
Soft-Start Micro-Step Control: The drive system is calibrated for ultra-smooth transitions, protecting sensitive electronics or fragile packaging from any inertial shock during vertical transit.
Modular Interface Design and Facility Integration
Modern manufacturing requires equipment that adapts to shifting material requirements. Every Gradin Bespoke Continuous CVC features an application-specific interface tailored to your facility’s DNA.
Bespoke Platform Geometries: We customize the carrier dimensions and surfaces with integrated motorized rollers or non-slip coatings bespoke to your specific tote or carton material.
Optimized Flow Layouts: Available in C, Z, or S-flow configurations to maximize your vertical floor space utilization and simplify floor-level horizontal logistics.
Industry 4.0 Connectivity: The system provides real-time data on throughput, carrier health, and energy consumption, integrating directly with your Warehouse Management System (WMS) for fully automated material flow.
[E-commerce & Fulfillment] – High-Frequency Vertical Sortation
The Challenge: Moving thousands of bins per hour between multi-level picking mezzanines and packing floors with zero downtime.
Gradin Solution: O Gradin Bespoke Continuous CVC enables a non-stop vertical flow that eliminates the “waiting time” of standard reciprocating lifts, increasing facility shipping capacity by up to 60%.
[Food & Beverage] – Multi-Level Automated Palletizing
The Challenge: Moving finished cartons or crates to high-level palletizing robots in restricted, wash-down environments.
Gradin Solution: Engineered with stainless steel masts and wash-down grade components (IP66), our CVCs maintain high-tonnage performance in humid environments, ensuring total hygiene compliance and transparent data-tracking for every unit.
[Automotive & Electronics] – Just-in-Time (JIT) Parts Distribution
The Challenge: Transporting heavy automotive totes or sensitive electronic components between production floors without the risk of mechanical shock.
Gradin Solution: We customize the FEA-reinforced carriers with soft-touch materials and high-torque servo motors, providing a stable vertical link that integrates perfectly with your automated assembly line pulse.
Redundant Safety Architecture and High-Speed Interference Monitoring
Safety in a high-velocity automated environment is our most critical engineering priority.
Laser Interference Detection: Every Gradin Bespoke Continuous CVC is integrated with active laser sensors at all ports that execute a controlled halt if a product is misaligned or an obstruction is detected.
Fail-Safe Mechanicals: We offer mechanical torque limiters and anti-backrun safety gears that lock the carrier chain instantly if a power fluctuation or mechanical deviation occurs.
Total Compliance: Our redundant safety-logic and acoustic-optic warning signals ensure that your custom vertical solution protects your personnel and high-value cargo while meeting global industrial safety standards (ISO/CE/OSHA).
Para essa série para serviços pesados, podemos projetar capacidades de carga de até [300] toneladas, com dimensões de plataforma e alturas de elevação personalizadas de acordo com seu envelope operacional. Os requisitos que excederem nossa matriz de engenharia padrão serão submetidos a uma análise de elementos finitos (FEA) por nossa equipe de engenharia para garantir a viabilidade estrutural antes de propor uma solução.
Para iniciar a proposta de engenharia, forneça os seguintes dados de linha de base:
Capacidade de carga nominal
Altura máxima de elevação e altura fechada
Dimensões da plataforma (C x L)
Ciclo de trabalho (por exemplo, ciclos operacionais por hora/dia)
Condições ambientais (por exemplo, interno/externo, lavagem, à prova de explosão)
Restrições de profundidade do poço ou de espaço aéreo
Sim. Os sistemas de controle podem ser equipados com protocolos de comunicação padrão (por exemplo, Profinet, Modbus, Ethernet/IP) utilizando [Siemens / Allen-Bradley / Omron]. PLCs. Isso garante uma sincronização perfeita do sinal de E/S com transportadores upstream/downstream, unidades AGV/AMR e sua sala de controle central.
Toda unidade personalizada passa por um teste obrigatório de aceitação de fábrica (FAT) antes do envio. Isso inclui testes operacionais contínuos com carga nominal de 100%, testes de sobrecarga estática com [120% / 125%] e o acionamento físico de todas as travas de segurança mecânicas antiqueda e hidráulicas. A documentação FAT e a prova de vídeo estão incluídas em seu pacote de engenharia.
Após a aprovação final dos desenhos de arranjo geral (GA), o prazo de fabricação normalmente é de 4 a 8 semanas. Os componentes estruturais de grandes dimensões são projetados com um design modular para caber em contêineres de transporte padrão (20FT/40HQ). A montagem no local utiliza conexões de flange aparafusadas pré-projetadas e plugues de aviação para serviços pesados, eliminando rigorosamente a necessidade de soldagem em campo.
Fornecemos um padrão [12/24]-A garantia de um mês cobre a estrutura e os principais componentes hidráulicos/elétricos. Para minimizar o tempo de inatividade operacional, um conjunto abrangente de consumíveis padrão (por exemplo, kits de vedação de cilindros, interruptores de deslocamento, relés) é enviado junto com o equipamento. Durante o período de garantia, as peças de reposição para falhas não induzidas por humanos são enviadas por frete aéreo prioritário (DHL/FedEx) em 48 horas.
Além da garantia, garantimos suporte de engenharia vitalício. Os desenhos CAD, os esquemas elétricos e a lista de materiais (BOM) do seu equipamento personalizado são arquivados permanentemente em nosso sistema. Isso garante que você receba solução remota ininterrupta de problemas, orientação de manutenção e correspondência exata de peças de reposição durante todo o ciclo de vida do equipamento.
Seguro e confidencial: Sua proposta técnica e seu projeto 3D estarão prontos em 2 horas.
A Gradin Machinery é um fabricante líder especializado em plataformas de trabalho aéreo e soluções de elevação hidráulica. Com certificações ISO e CE, fornecemos equipamentos seguros, confiáveis e personalizados para as necessidades industriais globais
Direitos autorais ©2026 GRADIN Maquinário. Todos os direitos reservados
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