Grootschalige roterende lift voor voedselfabrieken - Voedselkwaliteit sanitaire verticale transportband

Product Name: Large-scale Reciprocating Lift
Product Model: Gradin FRL Series
Laadvermogen: 500kg–5000kg (Customizable)
Product Description: This Large-scale Reciprocating Lift for Food Factories is a professional food-grade large-load vertical cyclic conveying equipment, specially developed for food processing workshops, food packaging lines and cold storage logistics scenarios. Different from ordinary industrial lifts, the whole machine adopts food-grade sanitary design, with anti-corrosion, dust-free and easy-to-clean features, fully complying with food production safety and hygiene specifications. Equipped with an optimized heavy-duty reciprocating transmission structure, it supports large-volume, high-frequency and long-duration cyclic conveying of boxed food, bagged raw materials, finished food products and packaging accessories. It realizes stable vertical material transfer between multi-layer production lines and three-dimensional warehouses, effectively solving the problems of low efficiency and cross-contamination risks of traditional manual and intermittent conveying methods. With intelligent PLC automatic control and multiple safety protection mechanisms, it ensures continuous, efficient and safe unmanned operation in food factory production environments.
  • Rapid Response: Expert engineering consultation from day one.
  • Proven Process: Precision from initial concept to final client approval.
  • Certified Quality: ISO/CE compliant with industry-specific safety standards.
  • Direct Value: Transparent, factory-direct pricing for bespoke solutions.
  • Lifetime Support: Technical assistance for the product’s entire operational lifespan.

Technical Specifications & Key Features

Specification & Configuration

Parameter Item
Technical Specification
Product Model
Gradin FRL Series
Rated Load Capacity
500kg–5000kg (Customizable for large load specifications)
Lifting Stroke Range
1000mm–8000mm (Customizable multi-layer lifting height)
Working Platform Size
Custom large-size platform, adaptable to food cartons, bags and bulk packaging materials
Operating Speed
10–30m/min (Stepless speed regulation, adjustable according to food conveying rhythm)
Repetitive Positioning Accuracy
±1mm, ensuring accurate docking with food production lines and conveyor belts
Transmission Drive Mode
Heavy-duty chain drive + servo precision drive, stable and low-noise operation
Operation Mode
Automatic reciprocating cycle / Single lifting / Manual jogging / linkage with production line
Conveying Form
Support Z-type, C-type and multi-directional inlet and outlet layout, flexible line docking
Continuous Working Capacity
24-hour high-frequency stable cyclic operation, suitable for uninterrupted food production
Control System
Industrial PLC intelligent control + touch screen operation, support one-key automatic operation
Communication Interface
Support MODBUS/Ethernet, compatible with food factory MES and automated assembly line system docking
Power Supply
380V/220V 50/60Hz industrial power supply
Main Material
Food-grade 304 stainless steel + anti-corrosion carbon steel frame, polished and sterile treatment
Sanitary Design
Smooth and seamless surface, no dead corners for dirt accumulation, easy to clean and disinfect
Safety Protection Configuration
Overload protection, upper and lower limit stop, emergency stop cut-off, anti-collision protection, fault alarm, food-grade anti-fall baffle
Operating Environment
Adaptable to normal temperature workshop, constant temperature workshop and low-temperature cold storage environment
Customizable Items
Load capacity, lifting height, platform size, conveying speed, inlet and outlet direction, sanitary configuration

Detail

Product Features

Food-Grade Sanitary Structure
The whole machine adopts 304 stainless steel sanitary design with smooth seamless surface and no dust accumulation dead corners. It supports daily water washing and disinfection cleaning, effectively avoiding food residue retention and bacterial growth, fully meeting the strict hygiene and safety standards of food processing factories.
Large-Load & High-Throughput Conveying
Optimized heavy-duty frame and transmission structure realize large-load stable lifting and high-frequency cyclic conveying, which can efficiently transport boxed, bagged and tray-packed food materials in batches, greatly improving the vertical logistics efficiency of food production lines.
Stable & Gentle Material Transportation
Equipped with buffer stabilization and low-vibration transmission technology, the equipment runs smoothly without jitter and impact during lifting and reciprocating operation, avoiding damage, extrusion and deformation of fragile food packaging and finished products.
Flexible Layout & Strong Compatibility
Supports multiple conveying layouts such as Z-type and C-type, adapting to different food factory workshop layouts and production line heights. It can be seamlessly connected with belt conveyors, roller conveyors and automated packaging lines with strong matching performance.
24-Hour Continuous Stable Operation
Adopts industrial-grade durable transmission components and anti-fatigue structural design, which can adapt to long-term uninterrupted high-frequency operation of food factories, with low failure rate and stable operation performance.
Intelligent & Safe Operation
Equipped with full-range safety protection devices and intelligent fault self-detection function, it can automatically alarm and stop in case of abnormal conditions. The intelligent control system realizes unattended automatic cyclic conveying, reducing manual intervention and operational risks.

Application scenarios & Vedio

1. Food Processing & Production Workshop
Suitable for cyclic vertical conveying of raw food materials, semi-finished products and finished products in food processing workshops. The food-grade sanitary structure ensures no cross-contamination during the conveying process, meeting the hygiene requirements of baked food, snack food, grain and oil processing production lines.
2. Food Packaging & Finishing Line
Applied to the height conversion and cyclic turnover of boxed, bagged and canned finished food in automated packaging lines. High-efficiency reciprocating operation matches the high-speed production rhythm of food packaging, improving the overall automation level of the packaging workshop.
3. Food Cold Storage & Constant Temperature Warehouse
Adaptable to low-temperature cold storage and constant temperature fresh-keeping warehouse environments for food storage and turnover. The anti-corrosion and low-temperature resistant structure ensures stable operation in humid and low-temperature environments, realizing efficient vertical warehousing and outgoing logistics of food materials.
4. Beverage & Dairy Manufacturing Industry
Used for cyclic conveying of bottled beverages, cartoned dairy products and liquid food packaging materials. The stable and gentle conveying performance prevents liquid shaking and packaging damage, meeting the refined production and logistics requirements of the beverage and dairy industry.
5. Large Food Factory Logistics Distribution
Ideal for multi-layer three-dimensional logistics conveying of large-scale food factories and processing bases. It realizes efficient cyclic turnover of materials between production floors and warehouse areas, saves workshop space, reduces manual handling costs, and improves the overall operational efficiency of factory logistics.

Product Photos

Naleving van wereldwijde standaarden

Gradin Customized Solutions

For this heavy-duty series, we can engineer load capacities up to [300] tons, with platform dimensions and lifting heights customized to your operational envelope. Requirements exceeding our standard engineering matrix will undergo a Finite Element Analysis (FEA) by our engineering team to ensure structural viability before proposing a solution.

To initiate the engineering proposal, please provide the following baseline data:

  • Rated Load Capacity

  • Maximum Lifting Height & Closed Height

  • Platform Dimensions (L x W)

  • Duty Cycle (e.g., operational cycles per hour/day)

  • Environmental Conditions (e.g., indoor/outdoor, washdown, explosion-proof)

  • Pit depth or overhead clearance constraints

Yes. The control systems can be equipped with standard communication protocols (e.g., Profinet, Modbus, Ethernet/IP) utilizing [Siemens / Allen-Bradley / Omron] PLCs. This ensures seamless I/O signal synchronization with upstream/downstream conveyors, AGV/AMR units, and your central control room.

Every custom unit undergoes a mandatory Factory Acceptance Test (FAT) prior to dispatch. This includes continuous operational testing at 100% rated load, static overload testing at [120% / 125%] capacity, and the physical triggering of all mechanical anti-fall and hydraulic safety interlocks. FAT documentation and video proof are included in your engineering package.

Upon final approval of the General Arrangement (GA) drawings, the manufacturing lead time is typically 4 to 8 weeks. Oversized structural components are engineered with a modular design to fit into standard shipping containers (20FT/40HQ). On-site assembly utilizes pre-engineered bolted flange connections and heavy-duty aviation plugs, strictly eliminating the need for field welding.

We provide a standard [12/24]-month warranty covering the structural frame and primary hydraulic/electrical components. To minimize operational downtime, a comprehensive set of standard consumables (e.g., cylinder seal kits, travel switches, relays) is shipped alongside your equipment. During the warranty period, replacement parts for non-human-induced failures are dispatched via priority air freight (DHL/FedEx) within 48 hours.

Beyond the warranty, we guarantee lifetime engineering support. Your custom equipment's CAD drawings, electrical schematics, and BOM (Bill of Materials) are permanently archived in our system. This ensures you receive uninterrupted remote troubleshooting, maintenance guidance, and exact spare parts matching for the entire lifecycle of the equipment.

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