เครื่องยกพาเลท/ฟิกซ์เจอร์แบบลูกสูบ – สายพานลำเลียงแนวตั้งแบบอัตโนมัติสำหรับสายการผลิต

Product Name: Reciprocating Pallet/Fixture Lifter
Product Model: Gradin RPL Series
ความสามารถในการรับน้ำหนัก: Customizable
Product Description: This Reciprocating Pallet/Fixture Lifter is a specialized vertical reciprocating lifting device designed for automated production lines and workshop cyclic logistics. Adopting mechanical reciprocating transmission structure, it realizes continuous and cyclic up-and-down lifting and transfer of pallets, tooling fixtures and workpieces. Featuring stable transmission, high operating efficiency and low failure rate, it solves the intermittent conveying bottleneck of traditional single-stroke lifting equipment. With highly adaptable structural design, it matches various production line rhythms and can operate stably for a long time in high-frequency cyclic working scenarios. Equipped with industrial-grade safety structures and precise positioning systems, it ensures accurate docking and safe conveying of materials and fixtures in automated production.
  • Rapid Response: Expert engineering consultation from day one.
  • Proven Process: Precision from initial concept to final client approval.
  • Certified Quality: ISO/CE compliant with industry-specific safety standards.
  • Direct Value: Transparent, factory-direct pricing for bespoke solutions.
  • Lifetime Support: Technical assistance for the product’s entire operational lifespan.

Technical Specifications & Key Features

Specification & Configuration

Parameter Item
Technical Specification
Product Model
Gradin RPL Series
Rated Load Capacity
50kg–2000kg (Customizable according to working conditions)
Lifting Stroke Range
500mm–6000mm (Customizable lifting height)
Working Platform Size
Customized according to pallet and fixture dimensions
Operating Speed
100–500mm/s (Stepless adjustable speed)
Repetitive Positioning Accuracy
±0.5mm (High-precision docking standard)
Transmission Drive Mode
Heavy-duty mechanical reciprocating drive / Servo precision drive (optional)
Working Operation Mode
Automatic reciprocating cycle / Single lifting / Manual jogging
Continuous Working Cycle
24-hour high-frequency stable cyclic operation
ระบบควบคุม
Industrial PLC intelligent control + Human-machine touch screen
Communication Interface
Support MODBUS / Ethernet, compatible with MES/automated production line docking
แหล่งจ่ายไฟ
380V/220V 50/60Hz Industrial power supply
Main Material
High-strength carbon steel integral welding, anti-rust and wear-resistant treatment
Safety Protection Configuration
Overload automatic protection, upper/lower limit stop, emergency stop cut-off, anti-collision & anti-blocking protection, fault alarm system
Operating Environment
Temperature: -10℃~+55℃, Dust-proof and workshop durable grade
Customizable Items
Load capacity, lifting stroke, platform size, operating speed, drive mode, safety configuration

Detail

Product Features

Reciprocating Cyclic Lifting

Adopts professional reciprocating mechanical structure to realize continuous cyclic up-and-down conveying, effectively improving production line circulation efficiency and avoiding intermittent standby waste of traditional lifting equipment.

High-Frequency Stable Operation

Optimized transmission and bearing structure adapts to long-term high-frequency cyclic work, with stable operating rhythm, low vibration and low noise, meeting the continuous production needs of automated workshops.

Precision Positioning & Docking

Equipped with precise positioning and calibration components, it achieves accurate stop and docking of pallets and fixtures, ensuring consistent assembly and conveying accuracy of the production line.

Strong Compatibility & Customization

Supports customized load capacity, lifting stroke and platform size, compatible with various standard pallets, custom tooling fixtures and different specifications of workpieces, adapting to diverse production line layouts.

Complete Safety Protection

Built with anti-blocking, overload protection, emergency stop and limit protection devices to prevent equipment failure and workpiece damage during high-frequency reciprocating operation, ensuring production safety.

Application scenarios & Vedio

. Automated Assembly Production Lines
Suitable for cyclic lifting and transfer of production pallets and tooling fixtures in automated assembly lines, realizing seamless connection between upper and lower processes and improving overall production line automation and continuity.
2. Precision Fixture Circulation Workshop
Applied to the cyclic turnover and height conversion of precision tooling fixtures, ensuring stable and repeated use of fixtures in multi-process production, reducing manual handling and fixture positioning errors.
3. Electronic & Electrical Manufacturing
Used for layered cyclic conveying of electronic product pallets and module fixtures. The stable and low-vibration operation protects precision electronic components from vibration damage, meeting clean and precise production standards.
4. New Energy Industry Production
Adaptable to the cyclic lifting transfer of battery module pallets and new energy component fixtures, matching the high-efficiency and high-frequency production rhythm of new energy manufacturing workshops.
5. Multi-Layer Workshop Logistics Conveying
Ideal for vertical cyclic logistics conveying of multi-layer workshops and three-dimensional production lines. It realizes efficient height conversion and cyclic turnover of materials between different floor levels, greatly saving workshop space and improving the overall logistics operation efficiency of factory workshops.

Product Photos

การปฏิบัติตามมาตรฐานสากล

Gradin Customized Solutions

For this heavy-duty series, we can engineer load capacities up to [300] tons, with platform dimensions and lifting heights customized to your operational envelope. Requirements exceeding our standard engineering matrix will undergo a Finite Element Analysis (FEA) by our engineering team to ensure structural viability before proposing a solution.

To initiate the engineering proposal, please provide the following baseline data:

  • Rated Load Capacity

  • Maximum Lifting Height & Closed Height

  • Platform Dimensions (L x W)

  • Duty Cycle (e.g., operational cycles per hour/day)

  • Environmental Conditions (e.g., indoor/outdoor, washdown, explosion-proof)

  • Pit depth or overhead clearance constraints

Yes. The control systems can be equipped with standard communication protocols (e.g., Profinet, Modbus, Ethernet/IP) utilizing [Siemens / Allen-Bradley / Omron] PLCs. This ensures seamless I/O signal synchronization with upstream/downstream conveyors, AGV/AMR units, and your central control room.

Every custom unit undergoes a mandatory Factory Acceptance Test (FAT) prior to dispatch. This includes continuous operational testing at 100% rated load, static overload testing at [120% / 125%] capacity, and the physical triggering of all mechanical anti-fall and hydraulic safety interlocks. FAT documentation and video proof are included in your engineering package.

Upon final approval of the General Arrangement (GA) drawings, the manufacturing lead time is typically 4 to 8 weeks. Oversized structural components are engineered with a modular design to fit into standard shipping containers (20FT/40HQ). On-site assembly utilizes pre-engineered bolted flange connections and heavy-duty aviation plugs, strictly eliminating the need for field welding.

We provide a standard [12/24]-month warranty covering the structural frame and primary hydraulic/electrical components. To minimize operational downtime, a comprehensive set of standard consumables (e.g., cylinder seal kits, travel switches, relays) is shipped alongside your equipment. During the warranty period, replacement parts for non-human-induced failures are dispatched via priority air freight (DHL/FedEx) within 48 hours.

Beyond the warranty, we guarantee lifetime engineering support. Your custom equipment's CAD drawings, electrical schematics, and BOM (Bill of Materials) are permanently archived in our system. This ensures you receive uninterrupted remote troubleshooting, maintenance guidance, and exact spare parts matching for the entire lifecycle of the equipment.

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