Engineered for the safe reorientation of oversized cylindrical components, this 20-ton hydraulic upender provides a controlled 90-degree tilting solution for large-scale industrial fabrication. The system features a massive reinforced platform with an integrated V-groove, specifically designed to secure pressure pipes and vessels with diameters ranging from 2,500mm to 7,000mm. Driven by a high-torque 11kW power unit and quadruple hydraulic cylinders, it ensures exceptionally stable movement for extreme loads. This custom solution is essential for heavy manufacturing and energy infrastructure sectors where the precise and secure positioning of heavy-gauge steel structures is critical.
| Parameter | Unit | Configuration Details | Opsi Kustomisasi |
| Kapasitas Beban Terukur | kg | 20,000 (20 Ton) | Engineered for loads up to 100t+ |
| Tilting Angle | deg | 0 – 90° | Customizable to 180° or specific angles |
| Workpiece Diameter | mm | 2,500 – 7,000 | Adjustable V-block for varied diameters |
| Dimensi Platform | mm | 3,000×4,800 / 4,800×7,000 | Sized per workpiece length and width |
| Daya Motor Utama | kW | 11 | Sized per load and cycle requirements |
| Hydraulic Cylinders | sets | 4 (Φ 150 – 105) | Multi-cylinder arrays for extreme loads |
| Frame Material | - | J300 * 200 * 10 Rectangular Tube | Reinforced structural steel grades |
| Catu Daya | V/Hz | 380V / 60Hz / 3-Phase | Global voltage compatibility (50/60Hz) |
| Tilting Speed | min | < 10 (Safety controlled) | Adjustable via hydraulic flow control |
| Deck Interface | - | Integrated V-Groove | Roller beds, conveyor or anti-skid plates |
Quadruple Cylinder Synchronous Tilting: Utilizes four high-pressure hydraulic cylinders (Φ150-105) to provide balanced torque and smooth 90-degree rotation, ensuring structural stability under 20-ton loads.
Integrated V-Groove Platform: Features a specialized V-block deck design optimized for securing cylindrical workpieces, preventing lateral rolling or slippage during the tilting cycle.
High-Torque 11kW Power Unit: Engineered with a heavy-duty hydraulic station and pressure-compensated valves to deliver consistent force and precise speed control for oversized loads.
Heavy-Gauge Structural Steel Frame: Constructed with industrial-grade J300x200x10 rectangular tubing to ensure maximum torsional rigidity and resistance to deformation during extreme load transfers.
Large-Diameter Workpiece Compatibility: Specifically designed to accommodate pressure pipes and vessels with diameters ranging from 2,500 mm to 7,000 mm, offering high operational flexibility.
Fail-Safe Hydraulic Protection: Equipped with integrated check valves and emergency stop logic to prevent accidental platform descent or uncontrolled rotation in the event of power loss.
Precision Angular Positioning: Features high-resolution sensors to ensure accurate 90-degree stops, facilitating the seamless transition of workpieces between horizontal and vertical orientations.
Pressure Vessel Fabrication: Facilitating the safe 90-degree reorientation of large-scale pressure vessels and tanks during welding, internal inspection, and assembly phases.
Energy Infrastructure Manufacturing: Essential for handling heavy-gauge pressure pipes used in nuclear, thermal, and hydropower projects, where diameters reach up to 7,000mm.
Heavy Machinery Production: Used for the orientation of large industrial cylinders, housings, and structural rings that require precise positioning for machining or painting.
Oil & Gas Pipeline Fabrication: Providing a stable tilting solution for thick-walled pipes during the installation of flanges, valves, or specialized coatings.
Large Boiler Manufacturing: Managing the vertical and horizontal movement of massive boiler shells and cylindrical components in high-capacity energy facilities.
Industrial Steel Mill Logistics: Efficiently flipping heavy-duty steel coils or large structural cylinders to facilitate downstream processing and storage.
Untuk seri tugas berat ini, kami dapat merekayasa kapasitas beban hingga [300] ton, dengan dimensi platform dan ketinggian pengangkatan yang disesuaikan dengan lingkungan operasional Anda. Persyaratan yang melebihi matriks teknik standar kami akan menjalani Analisis Elemen Hingga (FEA) oleh tim teknik kami untuk memastikan kelayakan struktural sebelum mengajukan solusi.
Untuk memulai proposal rekayasa, mohon berikan data dasar berikut ini:
Kapasitas Beban Terukur
Ketinggian Pengangkatan Maksimum & Ketinggian Tertutup
Dimensi Platform (L x W)
Siklus Tugas (misalnya, siklus operasional per jam/hari)
Kondisi Lingkungan (misalnya, di dalam/luar ruangan, pencucian, tahan ledakan)
Batasan kedalaman lubang atau jarak bebas di atas kepala
Ya. Sistem kontrol dapat dilengkapi dengan protokol komunikasi standar (misalnya, Profinet, Modbus, Ethernet/IP) yang menggunakan [Siemens / Allen-Bradley / Omron] PLC. Hal ini memastikan sinkronisasi sinyal I/O yang mulus dengan konveyor hulu/hilir, unit AGV/AMR, dan ruang kontrol pusat Anda.
Setiap unit khusus menjalani Uji Penerimaan Pabrik (FAT) wajib sebelum pengiriman. Ini termasuk pengujian operasional berkelanjutan pada beban pengenal 100%, pengujian beban berlebih statis di [120% / 125%] kapasitas, dan pemicuan fisik dari semua kunci pengaman mekanis anti jatuh dan hidraulik. Dokumentasi FAT dan bukti video disertakan dalam paket rekayasa Anda.
Setelah persetujuan akhir dari gambar General Arrangement (GA), waktu tunggu produksi biasanya 4 hingga 8 minggu. Komponen struktural berukuran besar direkayasa dengan desain modular agar sesuai dengan kontainer pengiriman standar (20FT / 40HQ). Perakitan di tempat menggunakan koneksi flensa baut yang telah direkayasa sebelumnya dan colokan penerbangan tugas berat, yang secara ketat menghilangkan kebutuhan akan pengelasan di lapangan.
Kami menyediakan standar [12/24]-Garansi satu bulan yang mencakup rangka struktural dan komponen hidraulik/listrik utama. Untuk meminimalkan waktu henti operasional, satu set lengkap bahan habis pakai standar (misalnya, kit segel silinder, sakelar perjalanan, relai) dikirimkan bersama peralatan Anda. Selama masa garansi, suku cadang pengganti untuk kegagalan yang bukan disebabkan oleh manusia dikirim melalui pengiriman udara prioritas (DHL/FedEx) dalam waktu 48 jam.
Di luar garansi, kami menjamin dukungan teknik seumur hidup. Gambar CAD, skema kelistrikan, dan BOM (Bill of Material) peralatan khusus Anda diarsipkan secara permanen dalam sistem kami. Hal ini memastikan Anda menerima pemecahan masalah jarak jauh tanpa gangguan, panduan pemeliharaan, dan pencocokan suku cadang yang tepat untuk seluruh siklus hidup peralatan.
🔒 Aman & Rahasia: Proposal teknis dan desain 3D Anda akan siap dalam 2 jam.
Gradin Machinery adalah produsen terkemuka yang berspesialisasi dalam platform kerja udara dan solusi pengangkatan hidrolik. Dengan sertifikasi ISO & CE, kami menyediakan peralatan yang aman, andal, dan disesuaikan untuk kebutuhan industri global
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